Page 330 of 456
8-59 1. Differential gear oil drain bolt
1. Boulon de vidange de l’huile de différentiel
1. Perno de drenaje de aceite de engranajes del diferencial
Differential gear oil replacement
1. Place the ATV on a level surface.
2. Place a container under the differential gear
case to collect the used oil.
3. Remove the differential gear oil filler bolt and
differential gear oil drain bolt to drain the oil.
4. Install the differential gear oil drain bolt and
tighten it to the specified torque.
Tightening torque:
Differential gear oil drain bolt:
10 Nm (1.0 m·kgf)
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8-61
5. Fill the differential gear case with the recom-
mended oil.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _6. Install the differential gear oil filler bolt, and
then tighten it to the specified torque.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.28 L
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf)
U5KM63.book Page 61 Monday, March 15, 2004 11:44 AM
Page 340 of 456
8-69 1. Radiator cap
1. Bouchon du radiateur
1. Tapa del radiador
1. Coolant reservoir drain hose
1. Boulon de vidange du liquide de refroidissement
1. Manguera de drenaje del depósito de refrigerante
5. Remove the radiator cap.
6. Remove panel D. (See pages 8-19–8-21 for
panel removal and installation procedures.)
7. Remove the coolant reservoir cap.
8. Disconnect the hose on the coolant reservoir
side, and then drain the coolant from the
coolant reservoir.
9. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
10. Replace the coolant drain bolt washer if it is
damaged, install the coolant drain bolt, and
then tighten it to the specified torque.
Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf)
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8-81 a. Spark plug gap
a.Écartement des électrodes
a. Huelgo de la bujía
Installation
1. Measure the electrode gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.
2. Clean the gasket surface. Wipe off any grime
from the threads.
3. Install the spark plug and tighten it to the
specified torque.NOTE:_ If a torque wrench is not available when you are in-
stalling a spark plug, a good estimate of the correct
torque is 1/4 to 1/2 turn past finger tight. Have the
spark plug tightened to the specified torque as
soon as possible. _4. Install the spark plug cap.
5. Install the panel.Spark plug gap:
0.8–0.9 mm
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf)
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Page 396 of 456
8-125 1. Tapered nut
1.Écrou conique
1. Tuerca cónica
1. Arrow mark
1. Flèche
1. Marca en forma
EBU01121
Wheel installation
1. Install the wheel and the nuts.NOTE:_
Tapered nuts are used for both the front and
rear wheels. Install the nut with its tapered
side towards the wheel.
The arrow mark on the tire must point to-
ward the rotating direction of the wheel.
2. Lower the ATV so that the wheel is on the
ground.
3. Tighten the wheel nuts to the specified
torque.
Wheel nut torque:
Front: 55 Nm (5.5 m·kgf)
Rear: 55 Nm (5.5 m·kgf)
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11-1
EBU01070
Conversion tableACS-02EAll specification data in this manual are listed in SI
and METRIC UNITS.
Use this table to convert METRIC unit values to
IMPERIAL unit values.
Example:
METRIC
VALUECONVERSION
FACTORIMPERIAL
VALUE
2 mm× 0.03937 = 0.08 in
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
Metric unitConversion
factorImperial unit
Torquem·kgf
m·kgf
cm·kgf
cm·kgf
× 7.233× 86.794× 0.0723× 0.8679ft·lbf
in·lbf
ft·lbf
in·lbf
Weightkg
g× 2.205× 0.03527lb
oz
Speed km/h× 0.6214 mi/h
Distancekm
m
m
cm
mm× 0.6214× 3.281× 1.094× 0.3937× 0.03937mi
ft
yd
in
in
Volume,
Capacitycc (cm
3)
cc (cm3)
L (liter)
L (liter)
× 0.03527× 0.06102× 0.8799× 0.2199oz (IMP liq.)
cu·in
qt (IMP liq.)
gal (IMP liq.)
Miscellaneouskg/mm
kgf/cm
2
°
C
× 55.997× 14.2234× 1.8 + 32 lb/in
psi (lbf/in
2)
°
F
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM