2005 YAMAHA BLASTER 200 oil

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS..........................4-1
Main switch ...........................................4-1
Indicator lights ......................................4-3
Oil level warning light checking
method ...............................................4-5
Handlebar switches ..............................4-9Throttle lever ......................................4-11
Throttle OverRide System ..................4-13
Speed limiter ......................................4-15
Clutch lever ........................................4-17
Brake lever .........................................4-17
Brake pedal ........................................4-19
Parking brake .....................................4-19
Shift pedal ..........................................4-23
Kick starter .........................................4-23
Fuel tank cap ......................................4-25
Fuel cock ............................................4-25
Starter (choke) ....................................4-27
Seat ....................................................4-29
Front shock absorber adjustment .......4-31
Rear shock absorber adjustment .......4-33
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ......................................................5-9
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CONTENTS
1
2
3
4
5
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Engine oil ............................................5-13
Transmission oil .................................5-15
Chain ..................................................5-17
Throttle lever ......................................5-17
Fittings and fasteners .........................5-17
Lights ..................................................5-19
Switches .............................................5-19
Tires ...................................................5-21
How to measure tire pressure ............5-25
Tire wear limit .....................................5-27
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Shifting ...............................................6-11
To start out and accelerate .................6-15
To decelerate .....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-25
Parking on a slope ..............................6-27Accessories and loading ....................6-29
RIDING YOUR ATV .................................7-1
Getting to know your ATV.....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ...............................7-43
Climbing uphill ....................................7-47
Riding downhill ...................................7-59
Crossing a slope .................................7-63
Crossing through shallow water .........7-67
Riding over rough terrain ....................7-71
Sliding and skidding ...........................7-73
What to do if .......................................7-77
What to do ..........................................7-77
PERIODIC MAINTENANCE AND
ADJUSTMENT.........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Transmission oil .................................8-17
6
7
8
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4-3
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Indicator lights
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Oil level warning light “7”
This light comes on when the oil level is low.
The light circuit can be checked by the following
procedure.
cC
Always make sure there is enough engine oil
before starting the engine.
1
1. Oil level warning light “7”1. Témoin d’avertissement du niveau d’huile “7”1. Luz de aviso del nivel del aceite “7”
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4-5
EBU00757
Oil level warning light checking method
Start the engine.
Wait a few seconds.
Engine oil level and
electrical circuit are OK.Supply engine oil.
Oil level warning light
does not come on
(see NOTE).
Ask a Yamaha dealer to
inspect the electrical circuit.
NOTE:
If the main switch is turned off after the oil level
warning light goes off and the engine is immedi-
ately started again, the oil level warning light
may not come on. This does not indicate a cir-
cuit failure.
Turn the main switch to
“ON” and the engine
stop switch to“RUN”.
Oil level warning
light comes on.
The oil level warning
light stays on.The oil level warning light
goes off.
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5-1
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PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5–5-7
9Fill with DOT 4 brake fluid if necessary. 8-55–8-63
Clutch9Check operation, condition and lever free play. 8-71
Parking brake9Check operation, condition and cable free play. 8-65–8-67
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-9–5-11
Transmission oil9Check oil level.
9Fill with oil if necessary.5-15, 8-17–8-23
2-cycle engine oil9Check oil level.
9Fill with oil if necessary.5-13
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-17, 8-73–8-79
Throttle9Check for proper throttle cable operation. 5-17, 8-53
Wheels and tires9Check tire pressure, wear and damage. 5-21–5-27, 8-87
Fittings and fasteners9Check all fittings and fasteners. 5-17
Lights and switches9Check for proper operation. 5-19, 8-89–8-99
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5-13
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Engine oil
Make sure the engine oil is at the specified level.
Add oil as necessary (see page 10-2).
NOTE:
Be sure to push the cap into the filler neck until it
is properly seated.
q
1. Oil tank filler cap1. Bouchon de remplissage de réservoir d’huile1. Tapa de llenado de depósito de aceite
Recommended oil:
Air-cooled 2-stroke engine oil
Oil quantity:
Total amount:
1.3 L
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5-15
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Transmission oil
Make sure the transmission oil is at the specified
level. Add oil as necessary. (See pages 8-17–
8-23.)
cC
8In order to prevent clutch slippage (since
the transmission oil also lubricates the
clutch), do not mix any chemical additives.
Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled
“ENERGY CONSERVING
II” or higher.
8Make sure that no foreign material enters
the crankcase.
Recommended oil type and quantity:
See page 10-2.
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8-7INITIAL EVERY
month 1 3 6 6 12
ITEM ROUTINEWhichever
km 320 1200 2400 2400 4800 comes first
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
Transmission9Replace oil.2 222
9Check condition.
Spark plug9Adjust gap and clean.22222
9Replace if necessary.
Air filter element9Clean. Every 20–40 hours.
9Replace if necessary. (More often in wet or dusty areas)
* Carburetor9Check idle speed / starter operation.
2222
9Adjust if necessary.
* Crankcase breather9Check breather hose for cracks or damage.
222
system9Replace if necessary.
9Check for leakage.
* Exhaust system9Tighten if necessary.222
9Replace gasket if necessary.
* Fuel line9Check fuel hose for cracks or damage.
222
9Replace if necessary.
Throttle operation9Inspect and adjust free play if necessary.22222
* Front and rear9Check operation/fluid leakage.
22222
brake operation9Correct if necessary.
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PERIODIC MAINTENANCE/LUBRICATION
NOTE:8For vehicles not equipped with an odometer or an hour meter, follow the month maintenance intervals.
8For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if
the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
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