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VOLVO S60
Starting and driving
pg. 83 Starting and driving
Engine oil 84
Refueling86
Starting the car87
General information89
Manual transmission91
Automatic transmission (option)92
Geartronic (option)94
All Wheel Drive (option)96
Four-C active chassis system97
Brake system98
Stability system100
Towing102
Jump starting104
Towing a trailer105
Detachable trailer hitch - installing107
Detachable trailer hitch - removing108
Attaching load carriers109
Cold weather precautions110
Before a long distance trip111
Front/rear park assist (option/accessory)112
pg. 84 Starting and driving
Engine Oil
Although some oil consumption occurs during normal engine operation, more oil is consumed when the engine is new
as the internal parts generate higher friction while wearing-in to each other. From the time the engine is new until the
first service is performed, the oil consumption could be higher than normal. For this reason, it is especially important
to check the oil every time you refuel your car during this period. See page 142
.
Fuel requirements
Octane rating
Volvo engines are designed for optimum performance on unleaded premium gasoline with an AKI octane rating of 91
or above. AKI (ANTI KNOCK INDEX) is an average of the Research Octane Number, RON, and the Motor Octane
Number, MON. (RON + MON/2). The minimum octane requirement is AKI 87 (RON 91).
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The nipple in the intake manifold and the filter at the end of the PCV hose in the air cleaner should be inspected at
105,000 miles (168,000 km) and again at 150,000 miles (240,000 km).
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) under normal driving conditions. City driving or
fast highway driving may necessitate replacement sooner.
Under normal driving conditions, spark plugs require no maintenance between replacement intervals. When installing
new plugs, be sure to use the right type and to tighten them correctly. When changing the plugs, clean the terminals
and rubber seals. Also check that the suppressor connectors are in good condition. Cracked or damaged connectors
should be replaced.
pg. 138 Maintenance and service
Working on your car
Note the following before you begin working on your car:
Battery
Ensure that the battery cables are correctly connected and tightened.
Never disconnect the battery when the engine is running (e.g. when replacing the battery).
Never use a fast charger to charge the battery. The battery cables should be disconnected when recharging.
The battery contains acid that is both corrosive and poisonous. It is important that the battery is handled in an
environmentally friendly way. Let your Volvo dealer assist you.
Hoisting the car
If a garage jack is used to lift the car, the two jack attachments points should be used. They are specially reinforced to
bear the weight of the car. A garage jack can also be placed under the front of the engine support frame. Take care not
to damage the splash guard under the engine. Ensure that the jack is positioned so that the car cannot slide off it.
Always use axle stands or similar structures.
If a two-post hoist is used to lift the car, the front and rear lift arm pads should be centered under the reinforced lift
plates on the inboard edge of the sill rail (see illustration).
WARNING!
The car ignition system has very high voltage!
The voltage in the ignition system is dangerous!
Do not touch spark plugs, ignition cables or the ignition coil when the engine is running or the ignition is switched
on!
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TypePositive pressure, closed system.
CoolantVolvo original coolant/antifreeze
Volume 5 cyl. non-turbo
8.5 US qts. (8.0 liters)
5 cyl. turbo
9.3 US qts (8.8 liters)
The thermostat begins to open at 194°F (90° C).
pg. 167 Specifications
Three way catalytic converter
Three-way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your car over combustible materials, such as grass or leaves, which can come into contact with the hot
exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for cars with three-way catalytic converters.
pg. 168 Specifications
Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 169 Specifications
Bulbs
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Starter motor, power1.4 kW
Spark plugsP/N272313-8 or equivalent
- Gap 0.028- 0.032 in. 0.7-0.8 mm
- Tightening torque 22 ft. lbs. (30 Nm)
- Firing order 1-2-4-5-3
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
-Replacing distributor ignition components e.g. plugs, coil, etc.
-Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
pg. 171 Specifications
Engine specifications
B5244S B5244T5B5254T2 B5254T4
Output (kW/rps) 123/100191/92154/83 220/92*
(hp/rpm) 165/6000257/5500208/5000 300/5500*
Torque (Nm/rps) 225/75330/42-87320/25-75 400/31-95**
(ft. lbs./rpm) 166/4500258/2100-5000236/1500-4500 295/1950-5250**
No. of cylinders 555 5
Bore (in/mm) 3.27/833.19/813.19/81 3.27/83
Stroke (in/mm) 3.54/903.67/93.23.67/93.2 3.67/93.2
Cylinder displacement,1 2.44 (148.6 cu. in.)2.4 (146.5 cu. in.)2.52 (153.8 cu. in.) 2.52 (153.8 cu. in.)
Compression ratio 10.3:18.5:19.0:1 8.5:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
* Automatic transmission: 220 kW at 100 rps, 300 hp at 6000 rpm
** Automatic transmission: 350Nm at 32-100 rps, 258 ft. lbs at 1850-6000 rpm
pg. 172 Specifications
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
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Electrical system170
Electrically operated moonroof47
Electrically operated windows43
Engine - starting87
Engine compartment140
Engine oil141
Engine oil - checking142
Engine oil, capacity165
Engine specifications171
Environmentiii
F
Federal Clean Air Act136
FIX NEXT SERVICE30
Floor mats65
Fog lamp29
Fog light, rear153
Front fog light, changing152
Front fog lights34
Front park assist112
Front seat - backrest61
Front seats60
Front seats - heated38
Front seats - manual adjustment60
Front seats - power62
Front suspension168
Fuel84
Fuel filler capii , 86
Fuel filler doorii , 86
Fuel filler door - unlocking34
Fuel Formulations85
Fuel gauge26
Fuel tank, capacity165
Fuses156
G
Gasoline84
Gear position91
Geartronic94
Geartronic - kickdown95
Geartronic - manual shifting95
General informationii
Generator170
Generator warning light29
Glossary of tire terminology121
Glove compartment68
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Locks73
Long distance trips111
Long loads - carrying70
Low beam bulb150
Lubricants166
M
Maintenance service136
Malfunction indicator light29
Manual climate control with air conditioning56
Manual transmission91
Messages in the display30
Moonroof47
Multifilter with air quality sensor55
O
Occupant safety24
Octane rating84
Odometer26
Oil pressure29
Oil quality141
Oil viscosity141
Opening the trunk from the inside78
Opening/locking the trunk77
P
P Park92
, 94
Paint - color code133
Park assist112
Parking brake29 , 42
Parking light bulb, changing151
Parking lights34
Pen holder68
Permissible axle weight122
Polishing131
Power moonroof47
Power seat62
Power steering fluid144
Power steering, speed sensitive90
PremAiriii
PROPOSITION 65 WARNING104
R
Radiator140
Radio177
Rain sensor - windshield wipers37
Reading lights64
Rear fog lights35
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Rear park assist112
Rear seat, folding backrests69
Rear suspension168
Rear window defroster38 , 57
Rearview mirror/door mirrors45
Recirculation54 , 58
REDUCE SPEED30
Refrigerant (A/C system)50
Refueling83, 86
Remote control - central locking system75
Replacing the battery147
Reporting safety defects24
Roadholding90
Roof racks (load carriers)109
Run flat tires119
S
Safety1
Safety defects - reporting24
Safety system warning light6
Seat belt2
Seat belt maintenance24
Seat belt reminder45
Seat belts (keeping child seats in place)23
SEE MANUAL30
Self supporting run flat tires119
Service136
Service key74
Service reminder29
SERVICE REQUIRED30
SERVICE URGENT30
Shiftlockii , 87
Side airbags12
Side marker lamp153
Side marker light, changing152
SIPS airbags12
Ski hatch70
Snow chains124, 126
Snow tires124
Spare wheel70
Spark plugs170
Specifications161
Speedometer26
Sport mode95
SRS4
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VOLVO S60
Back Cover
Back Cover
Accessory Installation - Important Warning
We strongly recommend that Volvo owners install only genuine, Volvo-approved accessories, and that accessory
installations be performed only by the factory-trained technicians at your authorized Volvo retailer.
Genuine Volvo accessories are tested to ensure compatibility with the performance, safety, and emission systems in
your car. Additionally, your authorized Volvo retailer knows where accessories may and may not be safely installed in
your Volvo. In all cases, please consult your authorized Volvo retailer before installing any accessory in or on your
car.
Accessories that have not been approved by Volvo may or may not be specifically tested for compatibility with your
car. Additionally, an inexperienced installer may not be familiar with some of your car's systems.
Any of your car's performance and safety systems could be adversely affected if you install accessories that Volvo
has not tested, or if you allow accessories to be installed by someone unfamiliar with your car.
Damage caused by unapproved or improperly installed accessories may not be covered by your new car warranty.
See your Warranty and Service Records Information booklet for more warranty information. Volvo assumes no
responsibility for death, injury, or expenses that may result from the installation of non-genuine accessories.
Driver Distraction
Driver distraction results from driver activities that are not directly related to controlling the car in the driving
environment. Your new Volvo is, or can be, equipped with many feature-rich entertainment and communication
systems. These include hands-free cellular telephones, navigation systems, and multipurpose audio systems. You may
also own other portable electronic devices for your own convenience. When used properly and safely, they enrich the
driving experience. Improperly used, any of these could cause a distraction.
For all of these systems, we want to provide the following warning that reflects the strong Volvo concern for your
safety:
Never use these devices or any feature of your vehicle in a way that distracts you from the task of driving safely.
Distraction can lead to a serious accident. In addition to this general warning, we offer the following guidance
regarding specific newer features that may be found in your vehicle:
Never use a hand -held cellular telephone while driving. Some jurisdictions prohibit cellular telephone use by a
driver while the vehicle is moving.
If your car is equipped with a navigation system, set and make changes to your travel itinerary only with the vehicle
parked.
Never program your audio system while the vehicle is moving. Program radio presets with the vehicle parked, and
use your programmed presets to make radio use quicker and simpler.
Never use portable computers or personal digital assistants while the vehicle is moving.
A driver has a responsibility to do everything possible to ensure his or her own safety and the safety of passengers in
the vehicle and others sharing the roadway. Avoiding distractions is part of that responsibility.
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