2005 VOLVO S60 Owners Manual

Capacities
Fuel tankFront wheel drive, non-turbo models - 18.5 US gal. (70 liters)
All turbo models - 18 US gal. (68 liters)
Engine oil
B5244S 5.8 US qts. (5.5 liters)
B5234T3 6.1 US qts. (5.8 liters)
B5244T3 6.1 US qts. (5.8 liters)
B5254T2 6.1 US qts. (5.8 liters)
B5254T4 5.5 US qts (5.2 liters)
Transmission oil
Manual (M 56) 2.2 US qts. (2.1 liters)
Manual (M 66) 2.1 US qts. (2.0 liters)
Automatic (AW 55-50) 7.6 US qts. (7.2 liters)
Miscellaneous
Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 4.8 US qts. (4.5 liters)
Brake and clutch fluid 0. 69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
Windshield washer reservoir 6.8 US qts (6.4 liters)
S60 R 4.8 US qts (4.5 liters)
Minimum octane requirement - AKI 87 (RON 91) unleaded fuel (See also page 84
)
pg. 166 Specifications
Lubricants
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/ CF and SJ/Energy Conserving.
Oil additives must not be used.
Transmission
Oil grade:
Manual: MTF 97309
Automatic: JWS 3309
Different types of oil should never be mixed.
Power steering
Grade: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Brake fluid
Fluid type: DOT 4+ boiling point > 536°F (280° C)
Cooling system
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TypePositive pressure, closed system.
CoolantVolvo original coolant/antifreeze
Volume 5 cyl. non-turbo
8.5 US qts. (8.0 liters)
5 cyl. turbo
9.3 US qts (8.8 liters)
The thermostat begins to open at 194°F (90° C).
pg. 167 Specifications
Three way catalytic converter
Three-way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your car over combustible materials, such as grass or leaves, which can come into contact with the hot
exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for cars with three-way catalytic converters.
pg. 168 Specifications
Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 169 Specifications
Bulbs
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BulbsTypeSocket
1. High beam H9 65W
2. Low beam H11 55W
3. Bi -Xenon headlight (option) D2R 35W
4. Front foglights H1 55
4. Front foglights (S60 R) H3 55W
5. Front parking lights, front side marker lights, rear footwell lighting, license plate lighting W5WW2.1x9.5d
6. Front/rear turn signals (amber) PY21WBAU15s
7. Side turn signals WY5WW2.1x9.5d
8. Brake lights, backup lights, rear foglight P21WBA15s
9. Rear parking light P21/4WBAZ15d
10. Rear parking light R5WBA15s
10. Rear side marker light R10WBA15s
11. License plate lighting WW5SV8.5
11. Front footwell lighting, cargo area lighting C5WSV8.5
12. Vanity mirror 1.2WSV5.5
WARNING!
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced
by an authorized Volvo service technician.
pg. 170 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 140 A
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Starter motor, power1.4 kW
Spark plugsP/N272313-8 or equivalent
- Gap 0.028- 0.032 in. 0.7-0.8 mm
- Tightening torque 22 ft. lbs. (30 Nm)
- Firing order 1-2-4-5-3
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
-Replacing distributor ignition components e.g. plugs, coil, etc.
-Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
pg. 171 Specifications
Engine specifications
B5244S B5244T5B5254T2 B5254T4
Output (kW/rps) 123/100191/92154/83 220/92*
(hp/rpm) 165/6000257/5500208/5000 300/5500*
Torque (Nm/rps) 225/75330/42-87320/25-75 400/31-95**
(ft. lbs./rpm) 166/4500258/2100-5000236/1500-4500 295/1950-5250**
No. of cylinders 555 5
Bore (in/mm) 3.27/833.19/813.19/81 3.27/83
Stroke (in/mm) 3.54/903.67/93.23.67/93.2 3.67/93.2
Cylinder displacement,1 2.44 (148.6 cu. in.)2.4 (146.5 cu. in.)2.52 (153.8 cu. in.) 2.52 (153.8 cu. in.)
Compression ratio 10.3:18.5:19.0:1 8.5:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
* Automatic transmission: 220 kW at 100 rps, 300 hp at 6000 rpm
** Automatic transmission: 350Nm at 32-100 rps, 258 ft. lbs at 1850-6000 rpm
pg. 172 Specifications
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
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If you have misplaced your package, dial:
In the U.S.A.
1-800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence
(A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing
exams, each technician must also have worked in the field for two or more years before a certificate is issued. These
professional technicians are best able to analyze vehicle problems and perform the necessary service procedures to
keep your Volvo at peak operating condition.
Contents | Top of Page
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2 0 0 5
VOLVO S60
Audio
pg. 173 Audio
Introduction 174
Audio system HU -650 - overview175
Audio system HU -850 - overview176
Radio functions HU -650/HU-850177
RBDS functions HU -650/HU-850181
HU -650 - CD player184
HU -850 - internal CD changer185
External CD changer (option)186
Dolby Surround Pro Logic II - HU -850 only187
Audio systems - specifications189
HomeLink® Universal Transceiver (option )190
pg. 174 Audio
Introduction
The audio system in your car is operated with the buttons and knobs in the system's front panel. Certain functions,
such as adjusting the volume, changing radio stations or tracks on a CD, etc, can also be controlled with the optional
steering wheel-mounted keypad.
The audio system is available in two versions:
HU-650
Features: AM/FM radio, single-disc CD player, 4x25W output, six speakers.
HU-850
Features: AM/FM radio, integrated 6-disc CD changer, 4x50W or 4x70W output plus 25W Dolby Pro Logic II, eleven
speakers. A subwoofer mounted under the floor in the cargo area is available as an option. Consult your Volvo retailer.
Compact disc care
Before using a new disc for the first time, remove any burrs in the center/outer edge by running the stem of a pen or
similar object around the hole/edge of the disc.
Use high quality discs only.
Keep the discs clean. Wipe them with a soft, clean, lint-free cloth, working from the center outwards. If necessary,
dampen the cloth with a neutral soap solution. Dry thoroughly before using.
Never use cleaning spray or antistatic liquid. Use only cleaners specifically made for CDs.
Use discs of the correct size only (3.5" discs should never be used). The discs should conform to the norms
EN60908 (IEC60908).
Do not put tape or labels on the disc itself.
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Volvo does not recommend the use of plastic outer rings on the disc.
Condensation may occur on discs/optical components of the changer in cold winter weather. The disc can be dried
with a clean, lint-free cloth. Optical components in the CD changer may, however, take up to one hour to dry off.
Never attempt to play a disc which is damaged in any way.
When not in use, the discs should be stored in their covers. Avoid storing discs in excessive heat, direct sunlight or
dusty locations.
pg. 175 Audio
Audio system HU-650 - overview
1. On/off - press Volume - turn
2. Buttons for selecting stored radio stations/discs in optional CD changer
3. Bass (press to release control and turn to adjust)
4. Treble (press to release control and turn to adjust)
5. Balance (left/right) - press to release control and turn to adjust
6. Fader (front/rear) - press to release control and turn to adjust
7. Source/Menu Press to open main menu
Turn to select FM, AM, CD, CD changer (option)
8. Scan function (automatically search for radio stations)
9. Exit (exit the menu)
10. Navigation buttons (seek/change radio station or CD track)
11. CD eject
12. CD slot
13. CD random play
14. FM (select FM1, FM2, FM3)
15. AM (select AM1 or AM2)
16. CD player
17. AUTO - automatically search for radio stations
18. Display
pg. 176 Audio
Audio system HU-850 - overview
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1. On/off - press Volume - turn
2. Buttons for selecting stored radio stations/discs in optional CD changer
3. Bass (press to release control and turn to adjust)
4. Treble (press to release control and turn to adjust)
5. Balance (left/right) - press to release control and turn to adjust
6. Fader (front/rear) - press to release control and turn to adjust
7. Source/Menu Press to open main menu Turn to select FM, AM, CD, CD changer (option)
8. Scan function (automatically search for radio stations)
9. Exit (exit the menu)
10. Navigation buttons (seek/change radio station or CD track)
11. CD eject
12. Dolby Surround Pro Logic II
13. 2-channel stereo
14. 3-channel stereo
15. CD slot
16. CD random play
17. FM (select FM1, FM2, FM3)
18. AM (select AM1 or AM2)
19. CD player
20. AUTO - automatically search for radio stations
21. Display
pg. 177 Audio
Radio functions HU-650/HU-850
Switch on/off
Press the knob to switch on or turn off the radio.
Volume control
Turn the knob clockwise to increase volume. Volume control is electronic and does not have an end stop. If you have
a key pad in the steering wheel, increase or decrease the volume with the + or - buttons.
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