2005 TOYOTA TUNDRA brake

’05 TUNDRA_U (L/O 0408)
443
2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
To check the fluid level, simply look at
the see −through reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear or
when the fluid level in the accumulator is
high.
If the reservoir needs frequent refilling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir. Refilling brake fluid:
1. Turn the ignition switch off.
2. Depress the brake pedal more than 20 times (until the brake pedal resistance
decreases and pedal travel increases).
3. Remove the reservoir cover by hand. Add brake fluid up to the “MAX” line.
If you do not follow the procedure above,
the reservoir may overflow.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
hands or eyes. If fluid gets on your
hands or in your eyes, flush the af-
fected area with clean water immedi-
ately. If you still feel uncomfortable
with your hands or eyes, go to the
doctor.
NOTICE
If you spill the fluid, be sure to wash
it off with water to prevent it from
damaging the parts or paint.
Checking brake fluid
(with vehicle stability control
system)

’05 TUNDRA_U (L/O 0408)
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2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
CAUTION
Observe the following instructions.
Otherwise, an accident may occur re-
sulting in death or serious injuries.
Do not use wheels other than the
manufacturer ’s recommended size,
as this may cause dangerous han-
dling characteristics resulting in
loss of control.
Four
−wheel drive models:
Do not use wheels of different
brands, sizes and types, as this
may cause dangerous handling
characteristics resulting in loss of
control.
When installing aluminum wheels,
check that the wheel nuts are tight
after driving your vehicle the first 1600
km (1000 miles).
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.
Replacing wheels Aluminum wheel precautions

’05 TUNDRA_U (L/O 0408)
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2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
Recommended oil viscosity:
FrontSAE 75W −90
Rear Standard differential
Synthetic oil SAE 75W −140
Limited− slip differential
Above −18 C (0 F)
SAE 90
Below −18 C (0 F)
SAE 80W or 80W −90
CHASSIS LUBRICATION
(Four −wheel drive models)
Propeller shafts: SpidersLithium base chassis grease, NLGI
No.2
Double cardan joint Molybdenum −disulfide lithium base
chassis grease, NLGI No.2
Slide yokes Lithium base chassis grease, NLGI
No.2 or Molybdenum −disulfide lithium
base chassis grease, NLGI No.2 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
Without vehicle stability control system95 (3.7)
With vehicle stability control system 80 (3.1)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment: Pedal type—when depressed with the
force of 300 N (30.6 kgf, 67.1 lbf)8—10 clicks
Lever type—when pulled with the force
of 200 N (20.4 kgf, 45 lbf) 8—12 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’05 TUNDRA_U (L/O 0408)
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2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
Engine compartment
Instrument panel
Fuses (type A)
1. MIR HTR 15 A: Outside rear view mir-
ror heaters
2. FOG 15 A: Front fog lights
3. TOW BRK 30 A (with towing pack- age): Trailer brake controller
4. SUB BATT 30 A (with towing pack- age): Trailer sub battery
5. TOW TAIL 30 A: Trailer lights (tail
lights)
6. SPARE 30 A: Spare fuse
7. SPARE 15 A: Spare fuse
8. SPARE 20 A: Spare fuse 9. SPARE 10 A:
Spare fuse
10. PWR OUTLET 1 15 A: Power outlets
11 . E C U −B 5 A: Vehicle stability control
system, front passenger occupant clas-
sification system
12. H −LP RH 10 A: Right−hand headlight
(high beam)
13. PWR OUTLET 2 15 A: Power outlet
14. DOME 10 A: Interior light, personal
lights, vanity light, ignition switch light,
step light, door courtesy lights, open
door warning light
15. H −LP LH 10 A : Left−hand headlight
(high beam)
16. EFI NO.2 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, leak detection pump, emis-
sion control system
17. RADIO 25 A: Audio system
18. HEAD RL 10 A (with daytime running light system): Right−hand headlight
(low beam)
19. A/C 10 A: Air conditioning system
20. A/F 20 A: A/F sensor
21. HEAD LL 10 A (with daytime running light system): Left−hand headlight (low
beam)
Fuses (standard and access
cab models)

’05 TUNDRA_U (L/O 0408)
480
2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
22. ALT− S 7.5 A: Charging system
23. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electronic throttle control
system
24. HAZ 15 A: Emergency flashers, turn
signal lights, towing converter
25. EFI NO.1 20 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, fuel pump, “EFI NO.2”
fuse
26. AM2 30 A: Ignition system, starting
system, “IGN” and “STA” fuses
27. TOWING 30 A: Towing converter
28. WIP 20 A: Windshield wipers and
washer
29. TURN 5 A: Turn signal lights
30. ECU IG 5 A: Anti−lock brake system,
vehicle stability control system, multi-
plex communication system, tire pres-
sure warning system
31. 4WD 20 A: Four−wheel drive control
system, A.D.D. control system
32. ACC 15 A: Cigarette lighter, audio sys-
tem, power rear view mirrors, “PWR
OUTLET 1” and “PWR OUTLET 2”
fuses 33. GAUGE 10 A:
Gauges and meters,
back −up lights, starting system, air
conditioning system, auto anti −glare in-
side rear view mirror, outside rear view
mirror heaters
34. IGN 5 A: SRS airbag system, multiport
fuel injection system/sequential multi-
port fuel injection system, discharge
warning light, ignition system, vehicle
stability control system, front passenger
occupant classification system
35. CARGO LP 5 A: Cargo lamp
36. TAIL 15 A: Tail lights, turn signal
lights, license plate lights, instrument
panel lights, parking lights, glove box
light
37. OBD 7.5 A: On−board diagnosis sys-
tem
38. HORN 10 A: Horns
39. STA 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, g auges and meters
40. STOP 15 A: Stoplights, high mounted
stoplight, anti −lock brake system, ve-
hicle stability control system, towing
converter Fuses (type B)
41. AM1 40 A: Starting system, “ACC”,
“WIP”, “4WD”, “ECU −IG”, “GAUGE” and
“TURN” fuses
42. HTR 50 A: Air conditioning system,
“A/C” fuse
43. J/B 50 A: “POWER”, “CARGO LP”,
“TAIL”, “OBD”, “HORN” and “STOP”
fuses
44. ABS 2 50 A: Anti−lo
ck brake system,
v

ehicle stability control system
45. ABS 3 30 A: Anti−lock brake system,
vehicle stability control system
46. ST3 30 A: Starting system, “STA” fuse
47. POWER 30 A: Power door lock sys-
tem, power windows, power back win-
dow, power seat
Fuse (type C)
48. FL ALT 100 A (without towing pack- age) or 140 A (with towing package):
“AM1”, “HTR”, “J/B”, “MIR HTR”,
“FOG”, “TOW BRK”, “SUB BATT”,
“TOW TAIL”, “PWR OUTLET 1” and
“PWR OUTLET 2” fuses
49. A/PUMP 60 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system

’05 TUNDRA_U (L/O 0408)
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2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
Engine compartment
Fuses (type A)
1. RSE 7.5 A: Rear seat audio system,
rear seat entertainment system
2. A/F 20 A: A/F sensor
3. DEF/I UP 7.5 A: Outside rear view
mirror heaters, multiport fuel injection
system/s equential multiport fuel injec-
tion system
4. A/C 7.5 A: Air conditioning system
5. H −LP LL 10 A (with daytime running
light system): Left−hand headlight (low
beam)
Engine compartment
6. H −LP RL 10 A (with daytime running
light system): Right−hand headlight
(low beam)
7. STA 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
8. H −LP LH 10 A (with daytime running
light system): Left−hand headlight
(high beam)
9. H −LP RH 10 A (with daytime running
light system): Right−hand headlight
(high beam)
10. TOWING TAIL 30 A: Trailer lights (tail
lights)
Engine compartment
11. BATT CHARGE 30 A: Trailer sub bat-
tery
12. TOWING BRK 30 A: Trailer brake con-
troller
13. CARGO LP 7.5 A: Cargo lamp
14. SPARE 15 A: Spare fuse
15. SPARE 20 A: Spare fuse
16. SPARE 30 A: Spare fuse
17. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electronic throttle control
system
Fuses (double cab models)

’05 TUNDRA_U (L/O 0408)
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2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
Instrument panel
18. EFI NO.1 20 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
19. H −LP RH 15 A (without daytime run-
ning light system): Right−hand head-
light
20. TOWING 30 A: Towing converter
21. ALT− S 7.5 A: Charging system
22. DRL 15 A (with daytime running light system): Daytime running light system
H −LP LH 15 A (without daytime run-
ning light system): Left −hand head-
light
23. AM2 25 A: Starting system 24. TURN
−HAZ 20 A: Turn signal lights,
emergency flashers, towing converter
25. RAD NO.3 30 A: Audio system/video
system
26. ST 30 A: Starting system, “STA” fuse
27. HORN 10 A: Horns
28. EFI NO.2 10 A: Multiport fuel injection
system/se quential multiport fuel injec-
tion system, leak detection pump
29. DOME 10 A: Center interior and per-
sonal lights, personal lights, gauges
and meters, clock, ignition switch light,
door courtesy lights, step light, vanity
lights
30. ECU −B 7.5 A: Multiplex communication
system, front passenger occupant clas-
sification system, driver and front pas-
senger door lock system, gauges and
meters, wireless door lock system
31. MIR HTR 15 A: Outside rear view mir-
ror heaters
32. RAD NO.1 20 A: Audio system, rear
seat entertainment system
33. TAIL 15 A: Tail lights, trailer lights (tail
lights), parking lights, multiport fuel in-
jection system/sequential multiport fuel
injection system, license plate lights 34. ECU
−IG 10 A: Charging system, stop
lights, anti −lock brake system, vehicle
stability control system, traction control
system, electric moon roof, driver and
front passenger door lock system,
gauges and meters, multi −information
display, power outlets, multiplex com-
munication system, tire pressure warn-
ing system, auto anti− glare inside rear
view mirror
35. WSH 25 A: Wipers and washer
36. AC INV 15 A: Power outlets
37. IGN 2 20 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
38. PWR NO.3 20 A: Rear passenger’s
power window (right side)
39. PWR NO.4 20 A: R
e
ar passenger’s
power window (left side)
40. CIG 15 A: Cigarette lighter
41. RAD NO.2 7.5 A: Audio system/video
system, rear seat audio system, rear
seat entertainment system, multiplex
communication system, clock, shift
position indicator lights
42. 4WD 20 A: A.D.D. control system,
four −wheel drive system

’05 TUNDRA_U (L/O 0408)
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2005 TUNDRA from Aug. ’04 Prod. (OM34427U)
43. STOP 15 A: Stop lights, high− mounted
stop lights, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, anti −lock brake system, vehicle
stability control system, traction control
system, trailer light (stop lights), trailer
brake controller, towing converter, mul-
tiplex communication system
44. OBD 7.5 A: On−board diagnosis sys-
tem
45. PANEL 7.5 A: Instrument panel lights,
glove box light, lights of seat heaters,
cigarette lighter, ashtrays, multi −infor-
mation display, audio system/video sys-
tem, gauges and meters, air condition-
ing systems, power outlets
46. PWR NO.1 25 A: Driver ’s door lock
system, driver’s power wi ndow
47. WIP 25 A: Wiper and washers
48. IGN 1 10 A: Charging system, SRS
airbag system, multiport fuel injection
system/s equential multiport fuel injec-
tion system, vehicle stability control
system, g auges and meters, air condi-
tioning system, front passenger occu-
pant classification system
49. SUN ROOF 25 A: Electric moon roof50. PWR NO.2 25 A:
Front passengers’
door lock system, front passenger ’s
power window
51. HTR 10 A: Air conditioning systems,
electric cooling fan, back window de-
fogger, seat heaters
52. FOG 15 A: Front fog lights
53. GAUGE 15 A: Back−up lights, gauge
and meters, emergency flashers, slip
indicator light, vehicle stability control
system, four −wheel drive system, trailer
lights (back −up lights), multiport fuel
injection system/sequential multiport
fuel injection system, shift position indi-
cator lights
54. PWR OUTLET 15 A: Power outlets
55. SEAT HTR 15 A: Seat heaters
Fuses (type B)
56. MAIN 40 A: “H−LP RH”, “H −LP LH”
“H −LP LL” and “H −LP RL” fuses
57. DOOR NO.2 30 A: Multiplex commu-
nication system (power door lock sys-
tem, security system)
58. PWR SEAT 30 A: Power front seats59. AM1 40 A:
“HTR”, “CIG”, “GAUGE”,
“RAD NO.2”, “ECU −IG”, “WIP”, “WSH”,
“IGN 1”, “IGN 2” and “4WD” fuses
60. PWR NO.5 30 A: Power back window
Fuses (type D)
61. ABS NO.2 30 A: Anti−lock brake sys-
tem, vehicle stability control system
62. DEFOG 40 A: Back window defogger
63. HEATER 50 A: Air conditioning system
6 4

. TOWING R/B 60 A: “TOWING TAIL”,
“BATT CHARGE” and “TOWING BRK”
fuses
65. ALT 140 A: “DEFOG”, “ABS NO.2”,
“CARGO LP”, “HEATER”, “AM1”, “PWR
SEAT”, “TAIL”, “STOP”, “SUN ROOF”,
“PANEL”, “OBD”, “FOG”, “PWR NO.1”,
“PWR NO.2”, “PWR NO.5”, “AC INV”,
“PWR NO.3”, “PWR NO.4”, “PWR
OUTLET” and “SEAT HTR” fuses
66. ABS NO.1 40 A: Anti−lock brake sys-
tem, vehicle stability control system
67. A/PUMP 50 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
68. R/B 30 A: “A/F” fuse