2005 TOYOTA AVENSIS charging

A81481
EDU Wiring DiagramCOM3
COM1 COM2
Pressure
Discharge
Valve
Injector
INJ#1
INJ#4INJ#2INJ#3
PRV
GND
EDU Connector
Control
Circuit
DC/DC
Converter
BATTERY
IJT#1
IJT#4
IJT#2
IJT#3PRDIJF
ECM
Maximum 150 V
Confirmation
Pulse Command
Pulse
Warning:
Terminal J, I, H, K, L, M, N and S are high voltage
E5
E4
Maximum 150 V
05±604
±
DIAGNOSTICS ECD SYSTEM(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0200INJECTOR CIRCUIT / OPEN
HINT:

For more information on the EDU, see page 05±517.

If P0200 are present, Use the diagnostic trouble code matrix for fuel sy\
stem, see page 05±517.
CIRCUIT DESCRIPTION
The EDU has been adopted to drive the injector at high speeds. The EDU has \
realized high±speed driving
under high fuel pressure conditions using the DC/DC converter that provides a\
high±voltage, quick±charging
system.
Soon after the EDU receives an injection command signal (IJT) from the\
ECM, the EDU responds to the com-
mand with injector injection confirmation signal (IJF) when the current is\
applied to the injector.
05CPR±01

05±654
±
DIAGNOSTICS ECD SYSTEM(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
4INSPECT CHARGING SYSTEM (See page 19±26)
GO
CHECK DTC OUTPUT RECUR (DTC P0622 OUTPUT AGAIN)
HINT:
After clearing the DTC, start the engine and let it idle for 10 seconds, and \
then confirm P0622 is not set again.

05±726
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
DTC C1241/41 LOW BATTERY POSITIVE VOLTAGE OR
ABNORMALLY HIGH BATTERY POSITIVE
VOLTAGE
CIRCUIT DESCRIPTION
This is the power source of the ECU, hence the actuators.
DTC No.DTC Detecting ConditionTrouble Area
C1241/41
With vehicle speed to about 6 km/h (4 mph), battery voltage
is less than 9.4 V at the time of non±operation of ABS
control or less than 9.2 V at the time of operation of ABS
control, or battery voltage is more than 16.9 V.
Battery

Charging system

Power source circuit
050XX±09

F45090
Driver Side J/BECU±IG
F45088GNDGNDIG1
05±728
±
DIAGNOSTICS ABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
1INSPECT FUSE(ECU±IG FUSE)
(a)Remove the ECU±IG fuse from the driver side J/B.
(b)Check continuity of the ECU±IG fuse. OK:
Continuity
NGINSPECT FOR SHORT CIRCUIT IN ALL HARNESS AND COMPONENTS CONNECTED
TO ECU±IG FUSE
OK
2INSPECT BATTERY
OK:
Voltage: 10 to 14 V NGINSPECT CHARGING SYSTEM
OK
3INSPECT SKID CONTROL ECU CONNECTOR(IG1 TERMINAL VOLTAGE)
IN CASE OF USING HAND±HELD TESTER:
(a)Check the voltage condition, which is output from the ECU and displayed \
on the hand±held tester. OK:
ºNormalº is displayed. IN CASE OF NOT USING HAND±HELD TESTER:
(a)Disconnect the skid control ECU connector.
(b)Turn the ignition switch ON.
(c)Measure the voltage between terminals IG1and GND ofthe skid control ECU harness side connector.
OK:
Voltage: 10 to 14 V
OKREPLACE BRAKE ACTUATOR ASSY (See page 32±54)
NG

050XB±14
05±704
±
DIAGNOSTICS ABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:

Using SST 09843±18040, connect the terminal Tc and CG of the DLC3.

If malfunction is not found when inspecting parts, inspect the ECU and grou\
nd points for poor contact.

If a malfunction code is displayed during the DTC check, check the circuit\
listed for that code. For de-
tails of each code, refer to the ºSee pageº for respective ºDTC No.º\
in the DTC chart.

When 2 or more DTCs are detected, perform circuit inspection one by one unti\
l the problem is identi-
fied.
\f 

 \b\f 
C0200/31 (05±709)Right front wheel speed sensor signal malfunction
Right front speed sensor

Right front speed sensor rotor
C0205/32
(05±709)Left front wheel speed sensor signal malfunction
Left front speed sensor

Left front speed sensor rotor
C0210/33
(05±713)Right rear wheel speed sensor signal malfunction
Right rear speed sensor

Right rear speed sensor rotor
C0215/34
(05±713)Left rear wheel speed sensor signal malfunction
Left rear speed sensor

Left rear speed sensor rotor
C0226/21
(05±717)Open or short circuit in ABS actuator solenoid (SFR) circuit
SFRR or SFRH circuit
C0236/22
(05±717)Open or short circuit in ABS actuator solenoid (SFL) circuit
SFLR or SFLH circuit
C0246/23
(05±717)Open or short circuit in ABS actuator solenoid (SRR) circuit
SRRR or SRRH circuit
C0256/24
(05±717)Open or short circuit in ABS actuator solenoid (SRL) circuit
SRLR or SRLH circuit
C0273/13
(05±719)Open or short circuit in ABS motor relay circuit
ABS motor relay

ABS motor relay circuit
C0278/11
(05±722)Open or short circuit in ABS solenoid relay circuit
ABS solenoid relay

ABS solenoid relay circuit
C1237/37
(05±725)Speed sensor rotor is wrong number of teeth on one of the 4
wheels
Speed sensor

Sensor rotor

Speed sensor circuit
C1241/41
(05±726)Low battery voltage or abnormally high battery voltage

Battery

Charging system

Power source circuit
C1249/58
(05±730)Open circuit in stop light switch circuit
Stop light switch

Stop light switch circuit
C1300/62
(05±733)Malfunction in skid control ECU
Battery

Skid control ECU
C1330/35
(05±709)Open circuit in right front speed sensor
Right front speed sensor

Right front speed sensor circuit
C1331/36
(05±709)Open circuit in left front speed sensor
Left front speed sensor

Left front speed sensor circuit
C1332/38
(05±713)Open circuit in right rear speed sensor
Right rear speed sensor

Right rear speed sensor circuit
C1333/39
(05±713)Open circuit in left rear speed sensor
Left rear speed sensor

Left rear speed sensor circuit
C1350 / 51
(05±735)Pump motor is locked
Open circuit in pump motor ground
Brake actuator pump motor
Always ON
(05±737)Malfunction in ECU

Battery

Charging system

ABS warning light circuit

Power source circuit

Skid control ECU

0542Q±04
05±766
±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:

Using SST 09843±18040, connect the terminal Tc and CG of the DLC3.

If malfunction is not found when inspecting parts, inspect the ECU and grou\
nd points for poor contact.

If a malfunction code is displayed during the DTC check, check the circuit\
listed for that code. For de-
tails of each code, refer to the ºSee pageº for respective ºDTC No.º\
in the DTC chart.

When 2 or more DTCs are detected, perform circuit inspection one by one unti\
l the problem is identi-
fied.
DTC chart of ABS system:
DTC No.
(See Page)Detection ItemTrouble Area
C0200 / 31 (05±774)Right front wheel speed sensor signal malfunction

Right front speed sensor

Right front speed sensor circuit

Right front speed sensor rotor
C0205 / 32
(05±774)Left front wheel speed sensor signal malfunction

Left front speed sensor

Left front speed sensor circuit

Left front speed sensor rotor
C0210 / 33
(05±778)Right rear wheel speed sensor signal malfunction

Right rear speed sensor

Right rear speed sensor circuit

Right rear speed sensor rotor
C0215 / 34
(05±778)Left rear wheel speed sensor signal malfunction

Left rear speed sensor

Left rear speed sensor circuit

Left rear speed sensor rotor
C0226 / 21
(05±782)Open or short circuit in brake actuator
Brake actuator

SFRR or SFRH circuit
C0236 / 22
(05±782)Open or short circuit in brake actuator
Brake actuator

SFLR or SFLH circuit
C0246 / 23
(05±782)Open or short circuit in brake actuator
Brake actuator

SRRR or SRRH circuit
C0256 / 24
(05±782)Open or short circuit in brake actuator
Brake actuator

SRLR or SRLH circuit
C0273 / 13
(05±784)Open or short circuit in ABS motor relay circuit
ABS motor relay

ABS motor relay circuit
C0278 / 11
(05±787)Open or short circuit in ABS solenoid relay circuit
ABS solenoid relay

ABS solenoid relay circuit
C1237 / 37
(05±807)Wrong tire size
Tire size

Speed sensor rotor
C1241 / 41
(05±808)Low battery positive voltage or abnormally high battery positive
voltage
Battery

Charging system

Power source circuit
C1249 / 58
(05±815)Open circuit in stop light switch circuit
Stop lamp switch

Stop lamp switch circuit
C1300 / 62
(05±819)Malfunction in skid control ECU
Battery

Skid control ECU
C1330 / 35
(05±774)Open circuit in right front speed sensor circuit
Right front speed sensor

Right front speed sensor circuit
C1331 / 36
(05±774)Open circuit in left front speed sensor circuit
Left front speed sensor

Left front speed sensor circuit
C1332 / 38
(05±778)Open circuit in right rear speed sensor circuit
Right rear speed sensor

Right rear speed sensor circuit

±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
05±767
AVENSIS REPAIR MANUAL (RM1018E)C1333 / 39
(05±778)
Open circuit in left rear speed sensor circuit
Left rear speed sensor

Left rear speed sensor circuit
Always ON
(05±827)Malfunction in skid control ECU
Open circuit in ABS warning light circuit

Battery

Charging system

Power source circuit

Skid control ECU
DTC chart of VSC system:
DTC No.
(See Page)Detection ItemTrouble Area
C0365 / 43 (05±790)Malfunction in lateral acceleration sensor (combined in yaw
rate sensor)
Yaw rate sensor

Yaw rate sensor circuit
C0371 / 55
(05±793)Malfunction in yaw rate sensor circuit
Yaw rate sensor

Yaw rate sensor circuit
C1224 / 44
(05±797)Open or short circuit in NE signal circuit

NEO circuit

ECM

Skid control ECU
C1201/45
(05±796)VSC shut down due to ECM failure
ECM
C1203 / 59
(05±799)ECM communication circuit malfunction

TRC+ or TRC± circuit

ENG+ or ENG± circuit

ECM
C1208 / 54
(05±801)Malfunction in steering angle sensor
Steering angle sensor

Steering angle sensor circuit
C1225 / 25
(05±805)Open or short circuit in brake actuator solenoid circuit (SMC1
circuit)
Brake actuator

SMC1 circuit
C1226 / 26
(05±805)Open or short circuit in brake actuator solenoid circuit (SMC2
circuit)
Brake actuator

SMC2 circuit
C1227 / 27
(05±805)Open or short circuit in brake actuator solenoid circuit (SRC1
circuit)
Brake actuator

SRC1 circuit
C1228 / 28
(05±805)Open or short circuit in brake actuator solenoid circuit (SRC2
circuit)
Brake actuator

SRC2 circuit
C1246 / 53
(05±812)Malfunction in master cylinder pressure sensor
Master cylinder pressure sensor

Master cylinder pressure sensor circuit
C1288 / 88
(05±818)Malfunction in ECM version
Steering angle sensor zero point calibration
C1301 / 42
(05±821)Malfunction in CAN communication circuit
(steering angle sensor circuit, yaw rate sensor circuit)
Steering angle sensor circuit

Yaw rate sensor circuit
C1350 / 51
(05±825)Pump motor is locked
Open circuit in pump motor ground
Brake actuator pump motor
Always ON
(05±831)Malfunction in skid control ECU
Open circuit in VSC warning light circuit

Battery

Charging system

Power source circuit

Skid control ECU

± DIAGNOSTICSABS WITH EBD SYSTEM
05±737
AVENSIS REPAIR MANUAL (RM1018E)
DTC AlwaysON MALFUNCTION IN ABS ECU
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
Always ON
Either of the following 1 or 2 is detected:
1. The ECU connectors are disconnected from the ECU.
2. There is a malfunction in the ECU internal circuit.

Battery

Charging system

Power source circuit

ABS warning light circuit

Skid control ECU
HINT:
There is a case that hand±held tester cannot be used when there is a malfunction in the ECU.
056SV±09