Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-13
Replacement of Transmitter Battery S7RS0B9606014
If transmitter becomes unreliable, replace transmitter
battery as follows.
1) Remove screw (1) and transmitter cover (2).
2) Remove transmitter (3) from transmitter holder (4).
CAUTION!
Use care not to allow grease or dirt to be
attached on the printed circuit board and the
battery.
3) With tip of flat blade screwdriver put in slot of transmitter, pry it open.
4) Replace the battery (lithium disc-type CR 1620 or equivalent battery) so its (+) terminal faces “+” mark
on transmitter.
5) Fit together transmitter (3) and install it into
transmitter holder (4).
6) Install transmitter co ver (2) and screw (1).
7) Make sure that door locks can be operated with transmitter.
NOTE
• To prevent theft, be sure to break the transmitter before discarding it.
• Dispose of the used battery properly according to applicable rules or
regulations. Do not dispose of lithium
batteries with ordinary household trash.
Programming Transmitter Code for Keyless
Entry System (Vehicle without Keyless Start
System)
S7RS0B9606015
NOTE
• Three transmitter codes can be registered.
• When a new transmitter code is registered, the oldest one will be cleared.
• As for vehicle equipped with keyless start system, perform “Registration Procedure
for Remote Controller ID Code in Section
10E” instead of “Programming Transmitter
Code for Keyless Entry System (Vehicle
without Keyless Start System):”.
If transmitter or BCM (included in junction block
assembly) is replaced with a new one or additional
transmitter(s) is necessary, program transmitter code(s).
1) Confirm that all doors are closed and ignition key is
out of ignition key cylinder.
2) Open driver side door.
3) Turn ignition switch to ON position, and then drawn ignition key from igniti on key cylinder within 10
seconds after that.
4) Push and release driver side door switch (1) at 3 times by hand within 20 seconds after removing
ignition key from ig nition key cylinder.
5) Turn ignition switch to ON position, and then drawn ignition key from igniti on key cylinder within 10
seconds after that. All d oors automatically lock and
unlock once.
With this, registration mode.
6) Push “UNLOCK” button (2) on transmitter (3) within
20 seconds after Step 5). All doors automatically lock
and unlock once.
With this, code registration is completed.
7) If an additional transmitter, needs to be programed repeat the procedure of Step 1).
23
4
1I4RS0B960014-01
1
32
I4RS0B960010-01
Downloaded from www.Manualslib.com manuals search engine Seats: 9G-1
Body, Cab and Accessories
Seats
Repair Instructions
Front Seat ComponentsS7RS0B9706001
2
4
1 3
11
6
3
4
6
7
8
(b)
(b)
10
5
(a)
or
94
5
(c)
(b)
10
or
A
A
B
AB
B
A
I6RS0C970001-02
1. Seat cushion 6. Knob or 11. Riser bolt
: Apply thread lock 99000-32100 or 99000-32030
to all around thread part of bolt.
2. Seat back 7. Side air bag module (if equipped) : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Riser nut 8. Side air bag harness (if equipped) : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Cover or 9. Seat mounting bolt
: Apply thread lock 99000-32100 or 99000-
32030 to all around thread part of bolt. :28 N
⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N ⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter
type)
5. Seat adjuster 10. Seat back mounting bolt
Downloaded from www.Manualslib.com manuals search engine 9G-2 Seats:
Front Seat Removal and InstallationS7RS0B9706002
WARNING!
Refer to “Air Bag Warning in Section 00” before starting service work.
Removal1) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
2) Disconnect couplers for seat harness and side air bag, if equipped.
3) Remove 4 mounting bolts to remove seat assembly.
4) Disassemble and repair seat if necessary.
Installation
Reverse removal procedure to install front seat.
• If necessary tighten seat back and seat cushion, after tighten seat back mounting bolt (1) by hand, tighten completely as shown according to the alphabetical order.
• In the case of installing seat assembly to the body, insert se at adjuster pin in the location hole of the body. After seat
mounting bolt (2) is tightened by t he hand, tighten completely as shown according to the alphabetical order.
• Apply thread lock cement to seat mounting bolts and riser bolts. : Thread lock cement 99000–32100 (Thread Lock Cement 1305)
or
: Thread lock cement 99000–32030 (Thread Lock Cement Super 1303B)
• Torque to specifications as shown in “Front Seat Components”.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
1, d
1, b
1, a
1, c
2, a
2, b2, a
2, b
I6RS0C970002-01
Downloaded from www.Manualslib.com manuals search engine 9G-4 Seats:
Rear Seat Removal and InstallationS7RS0B9706004
Removal1) Fold rear seat back forward.
2) Remove seat mounting bolts and nuts to remove seat assembly.
3) Disassemble and repair seat as necessary.
Installation
Reverse removal procedure to install rear seat.
• Tighten seat back striker mounting bolts according to “Rear Seat Components”.
• Torque to specifications in “Rear Seat Components”.
• When installing seat cushion, align seat cushion hook with center hinge bracket.
Specifications
Tightening Torque SpecificationsS7RS0B9707001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Components”
“Rear Seat Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9708001
NOTE
Required service material is also described in the following.
“Front Seat Components”
Material SUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement Super 1303B P/No.: 99000–32030 )
Thread Lock Cement 1305 P/No.: 99000–32100 )
Downloaded from www.Manualslib.com manuals search engine Interior Trim: 9H-1
Body, Cab and Accessories
Interior Trim
Repair Instructions
Floor Carpet Removal and InstallationS7RS0B9806001
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal1) Remove front seats and rear seats referring to “Front Seat Removal and Installa tion in Section 9G” and
“Rear Seat Removal and Installation in Section 9G”.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, fr ont side sill scuffs, center
pillar inner lower trims, qu arter inner front trims and
rear side sill scuffs.
4) Remove console box.
5) Remove floor carpet.
Installation
Reverse removal sequence to install floor carpet, noting
the following instruction.
• For tightening torque of rear seat mounting bolt, refer to “Rear Seat Components in Section 9G”.
• For tightening torque of front seat mounting bolt, refer to “Front Seat Components in Section 9G”.
Head Lining Removal and InstallationS7RS0B9806002
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal
1) Remove sun visor (1), room mirror (2), dome light (3), assistant grip (4) and head lining clips (5). 2) Remove front pillar trim (1
), front side sill scuff (2)
and dash side trim (3).
3) Remove front seat belt u pper anchor (1), center pillar
inner trim (2), center pillar inner upper trim (3) and
rear side sill scuff (4).
4) Remove tail end member trim (1).
I6RS0C980001-02
[A]: With curtain air bag 4. Forward
[B]: Without curtain air bag
“A”“A”
“A”
2
4
1
3
“A”
“A”
1
[B]
[A]
“B”“B”
“C”“C”
I6RS0C980002-01
“A”
“B”
“A”
“B”
1
3
2
4
I4RS0A980002-01
“A”
“A”
“A”
“A”“A”1
I4RS0A980003-01
Downloaded from www.Manualslib.com manuals search engine 9J-1 Hood / Fenders / Doors:
Body, Cab and Accessories
Hood / Fenders / Doors
Repair Instructions
Hood Removal and InstallationS7RS0B9A06001
Removal
CAUTION!
Place cloth to prevent body from any
damage.
1) Remove hood silencer (4).
2) Disconnect window washer hose (1) from hood.
3) Remove 4 mounting bolts (3) to detach hood (2).
Installation
Reverse removal procedure noting the following.
• Apply sealant to contact face “A” of hood hinge. Specified sealant.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
• Adjust hood lock position if necessary referring to “Hood Inspection and Adjustment”.
Hood Inspection and AdjustmentS7RS0B9A06002
Inspection
• Check that hood opens and closes smoothly and properly. Lubricate if necessary.
• Check that hood stops in the secondary latched position properly (preventing hood from opening
freely) and that hood closes completely in the fully
latched position.
• Adjust hood locks position, if necessary.
Adjustment
Adjust the following point:
• Hood position adjustment. Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting
bolts. Refer to “Panel Clearance in Section 9K”.
• Vertical adjustment If only one side (right or left) of hood is not level with
front fender, make it level by tightening or loosening
hood cushion (1).
• Hood lock position adjustment a. Loosen hood lock bolts.
b. Adjust hood lock height position so the hood is locked without looseness.
c. Tighten hood latch bolts to specified torque.
Tightening torque
Hood latch bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft)
d. Make sure the hood is locked smoothly and securely.
“A”
“A”
3
2
4
1
I4RS0A9A0001-01
I2RH019A0022-01
(a)
(a)I4RS0A9A0002-01
Downloaded from www.Manualslib.com manuals search engine 9K-1 Body Structure:
Body, Cab and Accessories
Body Structure
Repair Instructions
Front Bumper and Rear Bumper ComponentsS7RS0B9B06001
10
6
79
8
32
1
5
4 1117
175
1315
14
12
16
18
14
13
I7RS0B9B0001-01
1. Front bumper
6. Front bumper upper absorber 11. License plate nut16. Front bumper guard
2. Radiator upper grill 7. Front bumper lower absorber 12. Rear bumper17. Rear bumper guard cap
3. Radiator lower grill 8. Front bumper upper member 13. Rear bumper holder
4. Front air dam skirt 9. Front bumper lower member 14. Plastic nut
5. Front fog lamp cap 10. Front bumper holder 15. Rear bumper guard
Downloaded from www.Manualslib.com manuals search engine 9L-1 Paint / Coatings:
Body, Cab and Accessories
Paint / Coatings
General Description
Anti-Corrosion Treatment ConstructionS7RS0B9C01001
WARNING!
Standard shop practices, particularly eye protection, should be followed during the performance of the
following operations to avoid personal injury.
As rust proof treatment, steel sheets are given corrosion resistance on the interior and/or exterior.
These corrosion resistance steel sheet materials ar e called one of two-side galvanized steel sheets.
It is for the sake of rust protection that these materials are selected and given a variety of treatments as described
blow.
• Steel sheets are treated with cathodic electro primer which is excellent in corrosion resistance.
• Rust proof wax coatings are applied to door and side sill insides where mois ture is liable to stay.
• Vinyl coating is applied to body underside and wheel housing inside.
• Sealer is applied to door hem, engine compartment steel sheet-to-steel sheet joint, and the like portions to prevent water penetration and resulting in rust occurrence.
In panel replacement or collision damage repair, leaving the relevant area untreated as it is in any operation which
does disturb the rust proof treatment will cause corrosion to th at area. Therefore, it is the essential function of any
repair operation to correctly recoat t he related surfaces of the relevant area.
All the metal panels are coated with metal conditioners an d primer coating during vehicle production. Following the
repair and/or replacement parts installation, every access ible bare metal surface should be cleaned and coated with
rust proof primer. Perform this operation prior to the application of sealer and rust proof wax coating.
Sealer is applied to the spec ific joints of a vehicle during production. The sealer is intended to prevent dust from
entering the vehicle and serves also as an anti corrosion barrier. The sealer is applied to the door and hood hem areas
and between panels. Correct and reseal the originally sealed joints if damaged. Reseal the attaching joints of a new
replacement panel and reseal the hem area of a replacement door or hood.
Use a quality sealer to seal the flanged joints, overlap joints and seams. The sealer must have flexible characteristics
and paint ability after it’s applied to repair areas.
For the sealer to fill open joints, use caulking material. Select a sealer in conf ormance with the place and purpose of a
specific use. Observe the ma nufacturer’s label-stand instructions when using the sealer.
In many cases, repaired places require color painting. When this is required, follow the ordinary techniques specified
for the finish preparation, color painting and undercoating build-up.
Rust proof wax, a penetrative compound, is applied to the metal-to-metal surfaces (door and side sill insides) where it
is difficult to use ordinary undercoating material for coating. Therefore, when selecting the rust proof wax, it may be the
penetrative type.
During the undercoating (vinyl coating) application, care should be taken that sealer is not applied to the engine-
related parts and shock absorber mounting or rotating parts. Following the under coating, make sure that body drain
holes are kept open.
The sequence of the application steps of the anti-corrosion materials are as follows:
1) Clean and prepare the metal surface.
2) Apply primer.
3) Apply sealer (all joints sealed originally).
4) Apply color in areas where color is required such as hem flanges, exposed joints and under body components.
5) Apply anti corrosion compound (penetrative wax).
6) Apply undercoating (rust proof material).