2005 SUBARU FORESTER brake

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Maintenance and service
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Clutch fluid (MT vehicles) „Checking the fluid level
A) “MAX” level mark
B) “MIN” level mark
Check the fluid level on the outside of the reservoir. If
the level is below “MIN” level mark, add the recom-
mended clutch fluid to “MAX” level mark.
Use only clutch fluid from a sealed container.
y Clutch fluid absorbs moisture from the air. Any absorbed moisture can cause improper
clutch operation.y
If the vehicle requires frequent refilling, there
may be a leak. If you suspect a problem, have
the vehicle checked at your SUBARU dealer.y Never use different brands of clutch fluid to-
gether.y When clutch fluid is added, be careful not to
allow any dirt into the tank.
„ Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or DOT 4 brake fluid
B
A
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Maintenance and service
Brake booster
If the brake booster does not operate as described be-
low, have it checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal sever-
al times, applying the same pedal force each time. The
distance the pedal travels should not vary.
2. With the brake pedal depressed, start the engine.
The pedal should move slightly down to the floor.
3. With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds. The
pedal height should not change.
4. Start the engine again and run for about one minute
then turn it off. Depress the brake pedal several times
to check the brake booster. Brake booster operates
properly if the pedal stroke decreases with each de-pression.Brake pedal
Check the brake pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „
Checking the brake pedal free play
A) 0.04 – 0.12 in (1.0 – 3.0 mm)
Stop the engine and firmly depress the brake pedal
several times. Lightly press the brake pedal down with
one finger to check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specification, con-
A
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Maintenance and service
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tact your SUBARU dealer. „Checking the brake pedal reserve dis- tance
A) More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lbs
(294 N, 30 kg) and measure the distance between the
upper surface of the pedal pad and the floor.
When the measurement is smaller than the specifica-
tion, or when the pedal does not operate smoothly,
contact with your SUBARU dealer.Clutch pedal (MT vehicles)
Check the clutch pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „ Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no ab-
normal noises when the clutch pedal is depressed,
and that shifting into 1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal slowly to
check that the engine and transmission smoothly cou-
ple without any sign of slippage.
A
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Maintenance and service
„
Checking the clutch pedal free play
A) 0.16 – 0.51 in (4.0 –13.0 mm)
Lightly press the clutch pedal down with your finger
until you feel resistance, and check the free play.
If the free play is not within proper specification, con-
tact your SUBARU dealer.Hill holder (MT vehicles – if equipped)
Ensure that the hill holder operates properly under the following circumstances:
1. Stop the vehicle on an uphill grade by depressing
the brake pedal and clutch pedal, with the engine run-
ning.
2. Make sure that the vehicle does not move back-
ward even after the brake pedal is released.
3. Then make sure the vehicle starts climbing the
grade by following the normal starting procedures.
If the hill holder does not operate as described above,
contact with your SUBARU dealer.
A
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Maintenance and service
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Replacement of brake pad and lining
The right front disc brake and the right rear disc brake
have audible wear indicators on the brake pads. If the
brake pads wear close to their service limit, the wear
indicator makes a very audible scraping noise when
the brake pedal is applied.
If you hear this scraping noise each time you apply the
brake pedal, have the brake pads serviced by your
SUBARU dealer as soon as possible.
If you continue to drive despite the scraping
noise from the audible brake pad wear indica-
tor, it will result in the need for costly brake ro-
tor repair or replacement.
„ Breaking-in of new brake pads and lin- ings
When replacing the brake pad or lining, use only gen-
uine SUBARU parts. After replacement, the new parts
must be broken in as follows: T Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65
km/h), step on the brake pedal lightly. Repeat this five
or more times. T Parking brake lining
1. Drive the vehicle at a speed of about 22 mph (35 km/h).
2. With the parking brake release button pushed in,
pull the parking brake lever SLOWLY and GENTLY.
(Pulling with a force of approximately 33 lbs [147 N, 15kg].)
3. Drive the vehicle for about 220 yards (200 meters)
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Maintenance and service
in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool
down. Repeat this procedure.
5. Check the parking brake stroke. If the parking
brake stroke is out of the specified range, adjust it by
turning the adjusting nut located on the parking brake
lever.
Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)
A safe location and situation should be select-
ed for break-in driving.
Pulling the parking brake lever too forcefully
may cause the rear wheels to lock. To avoid
this, be certain to pull the lever up slowly and
gently.
Parking brake stroke
Check the parking brake stroke according to the main-
tenance schedule in the “Warranty and Maintenance
Booklet”. When the parking brake is properly adjusted,
braking power is fully applied by pulling the lever up
seven to eight notches gently but firmly (about 44 lbs,
196 N, 20 kg). If the parking brake lever stroke is not
within the specified range, have the brake system
checked and adjusted at your SUBARU dealer.
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Maintenance and service
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placing all four tires at the same time.
yAll four tires must be the same in terms of
manufacturer, brand (tread pattern), construc-
tion, degree of wear, speed symbol, load index
and size. Mixing tires of different types, sizes or
degrees of wear can result in damage to vehi-
cle’s power train. Use of different types or sizes
of tires can also dangerously reduce controlla-
bility and braking performance and can lead to
an accident.y Use only radial tires. Do not use radial tires
together with belted bias tires and/or bias-ply
tires. Doing so can dangerously reduce control-
lability, resulting in an accident.
„ Wheel replacement
When replacing wheels due, for example, to damage,
make sure the replacement wheels match the specifi-
cations of the wheels that are fitted as standard equip-
ment. Replacement wheels are available from
SUBARU dealers.
Use only those wheels that are specified for
your vehicle. Wheels not meeting specifica-
tions could interfere with brake caliper opera-
tion and may cause the tires to rub against the
wheel well housing during turns. The resulting
loss of vehicle control could lead to an acci-
dent.

12-7
Specifications
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1115AyEngine ignition system
y SRS airbag
y AT control system
1210AyIllumination brightness
control
1320AyWiper deicer
y Outside mirror defogger
1410AyMeter
1530AyWindshield wiper and
washer
1620AyBrake light
1715AyAir conditioner
1815AyBackup light
y Cruise control
1915AyPower outlet (cargo)
2010AyRear window wiper and
washer
2115AyIgnition coil (Non-turbo
model only)
Fuse panelFuse ratingCircuit
2215AySeat heater
23Empty
Fuse panelFuse ratingCircuit