2005 SSANGYONG RODIUS brake

0-23
CIRCUIT
RODIUS 2005.07
8010-01
3)
(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
WARNING (BAT CHANGE, OIL, BRAKE ENG CHCK, AIR BAG,
IMMOM SEAT-BELT) TURN SIGNAL, DEFOGGER, DOOR OPEN

0-31
CIRCUIT
RODIUS 2005.07
8710-03
8710-03
STICS
1) ESCORT, PANIC, POWER WINDOW, WARNING LAMP (PARKING BRAKE, SEAT BELT), ILL, KEY REMINDER SW
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(1) CONNECTOR INFORMATION

08-8
RODIUS 2005.07
1452-01
ENGINE ELECTRIC SYSTEM
6) JUMP STARTING PROCEDURE
Position the vehicle with the charged battery so that the jumper cables will reach from the
charged battery to the battery that requires charging.
Turn off the ignition, all the lights, and all the electrical loads in both vehicles.
Leave the hazard flasher on if jump starting where there may be other traffic and any other
lights needed for the work area.
Apply the parking brake firmly in both vehicles. 1.
2.
3.
4.
In order to avoid damaging the vehicle make sure the cables are not on or near pulleys, fans,
or
other parts that will move when the engine starts.
Shift an automatic transmission to PARK. 5.
In order to avoid injury, do not use cables that have loose or missing insulation.
Clamp one end of the first jumper cable to the positive terminal on the booster battery. Make
sure it does not touch any other metal parts.
Clamp the other end of the same cable to the positive terminal on the discharged battery.
Never connect the other end to the negative terminal of the discharged battery. 6.
7.
Do not attach the cable directly to the neg-ative terminal of the discharged battery. Doing so
could cause sparks and possible battery explosion.
Clamp one end of the second cable to the negative terminal of the booster battery.
Make the final connection to a solid engine ground, such as the engine lift bracket at least
450 millimeters (18 inches) from the discharged battery.
Start the engine of the vehicle with the good battery.
Run the engine at a moderate speed for several minutes.
Then start the engine of the vehicle with the discharged battery.
Remove the jumper cables by reversing the above sequence exactly, removing the
negative cable from the vehicle with the discharged battery first. While removing each
clamp, take care that it does not touch any other metal while the other end remains
attached. 8.
9.
10.
11.
12.
7) ALTERNATOR
Alternators are equipped with internal regulators. Unlike three-wire alternators, the alternator
may be used with only two connections: battery positive and an “D+” terminal to the
charge indicator lamp.
As with other charging systems, the charge indicator lamp lights when the ignition switch is
turned to RUN, and goes out when the engine is running. If the charge idicator is on with the
engine running, a charging system defect is indicated. This indicator light will glow at full
brilliance for several kinds of defects as well as when the system voltage is too high or too low.
The regulator voltage setting varies with temperature and limits the system voltage by
controlling rotor field current. Achieve correct average field current for proper system voltage
control by varying the on-off time. At high speeds, the on-time may be 10 percent and the off-
time 90 percent. At low speeds, with high electrical loads, the on-time may be 90 percent and
the off-time 10 percent.

0-3
DC 5-SPEED AUTOMATIC TRANSMISSION
RODIUS 2005.07
3650-01
2WD 4WD
3650-01DC 5-SPEED AUTOMATIC TRANSMISSION
1. OVERVIEW
DCAG 5-speed automatic transmission is an electronically controlled 5-speed transmission with
a lockup clutch in the torque converter.
The ratios for the gears are realized by three planetary gear sets. The 5th gear is designed with
a step-up ratio of 0.83 as an overdrive. The selector lever is controlled by electronically and
mechanically.
The gears are shifted by the corresponding combination of three hydraulically actuated
multiple-disc brakes, three hydraulically actuated multiple-disc clutches and two mechanical
one-way clutches.
This electronically controlled automatic transmission adjusts the operating pressure to provide
proper shifting in relation to engine power. This function improves shifting quality significantly.
And, the driver can select “S” (Standard) mode or “W” (Winter) mode according to the
driving conditions.
This automatic transmission provides two gears even during reverse driving.
The internal sensors and controls are connected to TCU by cylindrical 13-pin connector.
DCAG 5-speed automatic transmission offers the following advantages ▶
Improved shifting quality
More gears
Extended working life and reliability
Reduced fuel consumption -
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0-4
RODIUS 2005.07
3650-01
DC 5-SPEED AUTOMATIC TRANSMISSION
2. STRUCTURE
Torque converter
Oil pump
Input shaft
Disc brake B1
Disc clutch C1
Disc clutch C2 1.
2.
3.
4.
5.
6.Disc brake B3
Disc clutch C3
Disc brake B2
Output shaft
Parking lock gear
Intermediate shaft 7.
8.
9.
10.
11.
12.Freewheel F2
Center planetary gear set
Electric control unit (valve body)
Freewheel F1
Stator shaft
Converter lockup clutch 13.
14.
15.
16.
17.
18.

0-12
RODIUS 2005.07
3650-01
DC 5-SPEED AUTOMATIC TRANSMISSION
Name and Part Number Application
128 589 04 31 00
Measuring bridge
W 208 589 00 21 00
Compressor
W 140 589 15 21 00
Pipstick guage Compressing clutch and disc brake
Measuring the oil levelMeasuring the clearance between ball
bearing and parking lock gear

0-23
DC 5-SPEED AUTOMATIC TRANSMISSION
RODIUS 2005.07
3650-01
7) Reverse 2nd Gear (1.930, “W” Mode)
Torque converter lockup clutch
Engine speed
Transmission, input shaft
1st gear ratio 16.
A.
B.
C.2nd gear ratio
Mounting elements
Rear planetary gear set
Stator D.
E.
H.
L.
Input shaft: Clockwise rotation
Front ring gear: Clockwise rotation
Front planetary gear carrier: Clockwise rotation by clutch C1 activation (direct connection)
Rear ring gear: Clockwise rotation
Rear planetary gear carrier and center ring gear: Locked by brake B3
Rear sun gear and center sun gear: Counterclockwise rotation (increased speed)
Center planetary gear carrier: Counterclockwise rotation (reduced speed)
Output shaft: Counterclockwise rotation -
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-
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-Center planetary gear set
Impeller
Turbine wheel
Front planetary gear set M.
P.
T.
V.

0-5
TRANSFER CASE
RODIUS 2005.07
3410-01
2. OPERATION
To make the mode shift easier, stop the
vehicle, depress the brake pedal, select
the mode switch, and move the selecto
r
lever with the sequence of [N-P-N]. -