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TRANSFER CASE
8. SYSTEM OPERATION
1) Transfer Case Control Unit (Tccu)
(1) 4WD Operation
TCCU is located under the front left seat and
permits the vehicle to shift from two-wheel
drive to four-wheel drive (and back shift)
according to drivers switch operation during
driving (For the shifting between 4WD HIGH
and 4WD LOW, stop the vehicle).
2H → 4H ▶
Change the 4WD switch in instrument panel from 2H to 4H.
This shift is available during driving.
“4WD HIGH” indicator in meter cluster comes on. -
-
-
When the system is defective
“4WD CHECK” warning lamp comes
on -
Change the 4WD switch in instrument panel from 4H to 2H.
This shift is available during driving.
“4WD HIGH” indicator in meter cluster goes out.
“4WD CHECK” warning lamp comes on when the system is defective. -
-
-
- 4H → 2H ▶
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This function is only available when the speed signal from speed sensor is about to stop
(below 2 km/h).
This function is only available when clutch pedal is depressed (manual transmission) o
r
selector lever is selected to “N” position (automatic transmission).
(TCCU must recognize the clutch pedal signal or “N” signal.)
Change the 4WD switch in instrument panel from 4H to 4L.
“4WD LOW” warning lamp in meter cluster blinks during this process, then remains
when the shift is completed.
“4WD CHECK” warning lamp comes on when the system is defective. -
-
-
-
- 4H → 4L ▶
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ESP SYSTEM
1. COMPONENTS AND LOCATIONS
2WD vehicle has the longitudinal sensor in the HECU.
1. HECU: (Hydraulic &
Engine conrol unit) 2. Pressure sensor 3. Wheel speed sensor
4. Sensor cluster:
(Yaw rate + lateral sensor + longitudinal sensor) 5. Steering wheel angle
sensor 6. ESP off switch (Electronic
Stability Program Switch) ESP Warning lamp
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ESP SYSTEM
(1) System Overview
When equipped with ABS, the braking force at each wheel will be controlled with 3-channel 4-
sensor method. And when equipped with ESP, 4 wheels will be controlled independently with 4-
channel method. (When controlling ABS system only, it will be operated with 3-channel
method.) When compared to the vehicle equipped with ABS/EBD only, the internal hydraulic
circuit has a normally-open separation valve and a shuttle valve in primary circuit and in
secondary circuit. When the vehicle brakes are not applied during engine running or when
applying the non-ABS operating brakes, the normally-open separation valve and the inlet valve
are open, whereas the normally-closed shuttle valve and the outlet valve are closed. When the
ESP system is operating, the normally-open separation valve will be closed by the solenoid
valve operation and the hydraulic circuit will be established by the shuttle valve. Then, the inlet
and outlet valves will be
closed or open depending on the braking pressure increase, decrease or unchanged
conditions.
<0d96007b008f008c0047009e00880099009500900095008e004700930088009400970047008a00960094008c009a004700960095004700880095008b0047009e00880099009500900095008e00470089008c008c00970047009a0096009c0095008b009a00
47009e008f008c00950047009b008f008c0047006c007a0077> is operating
▶Driving feeling when the ESP is operating
<0d96007500960090009a008c004700880095008b0047009d0090008900990088009b0090009600950047009b008f0088009b0047008b00990090009d008c00990047009a008c0095009a008c009a0047009e008f008c00950047009b008f008c0047006c00
7a007700470090009a004700960097008c00990088009b0090>ng When the ESP operates during vehicle movement, the ESP warning lamp on the instrument
panel flickers and beep comes on every 0.1 seconds. The ESP operation shows that the
vehicle stability is extremely unstable and it is used to warn the driver. The ESP system is just a
supplementary system for the vehicle motion and it cannot control the vehicle when it exceeds
the physical limits. Do not solely rely on the system but be advised to drive the vehicle safely.
When the ESP system activates, the driving feeling can be different depending on vehicle
driving conditions. For example, you will feel differently when the ESP system is activated
during when ABS is operating with the brakes applied and when brakes are not applied on a
curve. Thus, the ESP system would make the driver feel more abruptly when the brakes are
applied during the ESP system activation.
The ESP system may transfer noise and vibration to the driver due to the pressure changes
caused by the motor and valve operations in a very short period of time. Extreme cornering will
trigger the ESP operation and this will make the driver feel noise and vibration due to sudden
brake application. Also, the ESP system controls the engine output. So, the driver may notice
the engine output decrease even when the accelerator pedal is being applied.
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STICS
2) Ignition Key Reminder
(1) Key Reminder Warning
The chime buzzer output in the ICM box continues when opening the driver’s door
while the ignition key is inserted into ignition switch.
When removing the ignition key or closing the driver’s door during chime buzzer output,
the output turns off.
This function is not available when the ignition switch is “ON”. 1.
2.
3.
(2) Key Reminder
This function does not work if the vehicle speed is over 3 km/h.
The system outputs “UNLOCK” for 5 seconds (T2) from 0.5 seconds after the driver’s
door is opened and the door lock switch is changed to “LOCK” (while the ignition key
is in ignition switch).
The system outputs “UNLOCK” for 5 seconds (T2) when the door lock switch is
changed to “LOCK” from “UNLOCK” and the driver’s door is closed within 0.5
seconds (T1) (while the ignition key is in ignition switch). 1.
2.
3.
Operating conditions for (*1) and (*2)
<004f00510058005000610047006b00990090009d008c009902c5009a0047008b00960096009900470090009a004700960097008c0095008c008b004700880095008b0047008b00990090009d008c009902c5009a0047008b00960096009900470093009600
8a00920047009a009e0090009b008a008f00470090009a0047>turned to LOCK
<004f0051005900500061004700770088009a009a008c0095008e008c009902c5009a0047008b00960096009900470090009a004700960097008c0095008c008b004700880095008b004700970088009a009a008c0095008e008c009902c5009a0047008b00
9600960099004700930096008a00920047009a009e0090009b>ch is turned to LOCK -
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STICS
3) Mark Lamp Left on Warning
The chime buzzer in the ICM box sounds with the interval of 0.8 second when opening the
<008b00990090009d008c009902c5009a0047008b0096009600990047009e008f00900093008c0047009b008f008c0047009b0088009000930047009300880094009700470090009a0047009b009c00990095008c008b004700960095004700880095008b00
47009b008f008c00470090008e00950090009b009000960095> key is removed.
<007b008f008c00470089009c00a100a1008c009900470096009c009b0097009c009b0047009a009b00960097009a0047009e008f008c00950047009b009c0099009500900095008e00470096008d008d0047009b008f008c0047009b008800900093004700
93008800940097004700880095008b0047008a00930096009a>ing the driver’s door.
<007b008f008c0047009a00a0009a009b008c009400470096009c009b0097009c009b009a004702c8007c007500730076006a007202c90047008d009600990047005c0047009a008c008a00960095008b009a0047009e008f008c00950047009b008f008c00
47008b00990090009d008c009902c5009a004700880095008b> passenger’s door
<00930096008a00920047009a009e0090009b008a008f00470090009a004700930096008a0092008c008b0047004f009e008f00900093008c0047009b008f008c0047009b0088009000930047009300880094009700470090009a0047009b009c0099009500
8c008b004700960095004700880095008b0047009b008f008c> driver’s door is opened).
<007b008f0090009a0047008d009c0095008a009b00900096009500470090009a004700950096009b00470088009d008800900093008800890093008c0047009e008f008c00950047009b008f008c00470090008e00950090009b0090009600950047009200
8c00a000470090009a004700900095004702c80076007502c9> position. 1.
2.
3.
4.
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STICS
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4) Door Ajar Warning
The warning light in indicator display comes on when opening any of driver’s door,
passenger’s door, rear door or tailgate while the vehicle speed is below 6 km/h (V1).
The warning light goes off when closing the door under step 1.
The warning light blinks when the vehicle speed is over 10 km/h (V1) for more than 2
seconds while the warning light is turned on.
The warning light blinks when a door is opened while the vehicle speed is over 10 km/h (V1)
(while the warning light is turned off).
The warning light goes off when closing the door under step 3.
The warning light comes on when the vehicle speed is below 3 km/h (V2) under step 3. 1.
2.
3.
4.
5.
6.
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STICS
5) Seat Belt Warning
The seat belt warning light comes on and the chime buzzer in the ICM box sounds for 6
<009a008c008a00960095008b009a0047009e008f008c00950047009b009c0099009500900095008e0047009b008f008c00470090008e00950090009b00900096009500470092008c00a00047009b0096004702c80076007502c90047008d00990096009400
4702c80076006d006d02c9005500470070008d0047009b008f>e seat belt is fastened
<0089008c008d00960099008c0047009b009c0099009500900095008e0047009b008f008c00470090008e00950090009b00900096009500470092008c00a00047009b0096004702c80076007502c9004700970096009a0090009b0090009600950053004700
9b008f008c0047009e00880099009500900095008e00470093>ight in the indicator
display blinks for 6 seconds, however, the chime buzzer does not sound.
The seat belt warning light goes off and the chime buzzer in the ICM box stops when turning
the ignition switch to “OFF” position.
The chime buzzer stops and the seat belt warning light stays on for the specified duration (6
seconds) when fastening the seat belt during the warning operation.
The seat belt warning light comes on and the chime buzzer sounds for 6 seconds again
when unfastening the seat belt during fastening operation. 1.
2.
3.
4.