159 Refuelling
Safety FirstControls and equipment Tips and Maintenance Technical Data
Petrol additives
The quality of the fuel has a decisive influence upon the running
behavior, performance and service life of the engine. The additives
which are mixed into the petrol are of particular significance. Itis
therefore advisable only to use good q qu
ua
al
li
it
ty
y ppe
et
tr
ro
ol
l cco
on
nt
ta
ai
in
ni
in
ng
g
a ad
dd
di
it
ti
iv
ve
es
s.
.
K
D
Di
ie
es
se
el
l
Diesel
Diesel fuel must correspond to DIN EN1)590.
C
CZ
Z2
2)
)n
no
o llo
ow
we
er
r tth
ha
an
n 449
9.
.K
RME fuel (“diester”)
According to norm DIN 51 6063).
Vehicles with diesel engines can also run on
R RM
ME
E ffu
ue
el
l (Rapeseed
Methyl Ester).
Ask your Technical Service Centre or automobile club where
biodiesel is available.
See chapter "Filling the tank".
K
Properties of RME
•RME is chemically produced from vegetable oil (predominantly
rapeseed oil) in a process whereby the oil is mixed with methanol
and converted, via a catalyst, into RME.
•RME is almost totally sulfur free. The combustion of RME thus
emits practically no sulfur dioxide (SO
2).
•Exhaust gas contains less
– carbon monoxide
– hydrocarbons
– particles (i.e. soot)
than with conventional diesel fuel.
All emission values are lower than legal requirements.
•RME fuel is biodegradable.
•Performance may be slightly lower.
•Fuel consumption may be slightly higher.
•RME can be used in temperatures down to approximately –10 °C.
•Diesel fuel must be added at ambient temperatures of less than
–10 °C to prevent deterioration to the biodiesel. The mixing ratio
of diesel to biodiesel must be approximately 50:50.
I If
f tth
he
e RRM
ME
E rra
at
ti
io
o eex
xc
ce
ee
ed
ds
s 550
0%
%,
, tto
oo
o mmu
uc
ch
h ssm
mo
ok
ke
e mma
ay
y bbe
e ffo
or
rm
me
ed
d.
.
•During the summer months, RME may be mixed with diesel at
any ratio.
K
1)European norm2)Cetan-Zahl (Cetane Number). Measure of diesel fuel ignitability.3)DIN preliminary Norm
187 Checking and refilling
Safety FirstControls and equipment Tips and Maintenance Technical Data
P
Pe
et
tr
ro
ol
l een
ng
gi
in
ne
e
D Di
ie
es
se
el
l een
ng
gi
in
ne
eM Mo
on
no
o-
-g
gr
ra
ad
de
e ooi
il
l
Mono-grade oils cannot be used throughout the whole year due to
their limited range of viscosity
2).
These oils are only useful in a climate that is constantly very cold or
very warm.
E En
ng
gi
in
ne
e ooi
il
l aad
dd
di
it
ti
iv
ve
es
s
No type of additive should be mixed with the engine oil. The
deterioration caused by these additives is not covered by the
guarantee.
N No
ot
te
e
Before a long trip, we recommend finding an engine oil that conforms to the
corresponding VW specifications and keeping it in the vehicle. In this way
the required oil will be available if needed.
K
D De
en
no
om
mi
in
na
at
ti
io
on
nS
Sp
pe
ec
ci
if
fi
ic
ca
at
ti
io
on
nC
Co
om
mm
me
en
nt
ts
s
A – synthetic oilVW 502 00 /Dated after
VW 500 00 1-97
B –
mineral oilVW 501 01Dated after
1-97
A/B –
multi-grade oilACEA A2 or A3 or Dated after
even API SH/SJ 1-97
D De
en
no
om
mi
in
na
at
ti
io
on
nS
Sp
pe
ec
ci
if
fi
ic
ca
at
ti
io
on
nC
Co
om
mm
me
en
nt
ts
s
A – synthetic oilVW 505 011)Dated after
1-97
B –
mineral oilVW 505 00Dated after
1-97
A/B –
multi-grade oilACEA A2 or A3 or Dated after
even API CD/CF 1-97
1)Diesel engines that have fuel injection based on a fuel injector pump should use only
oil specification VW 505 01. Avoid the use of any other oil type than VW 505 01 for this
engine. Warning! Possible engine damage!
2)Viscosity: Oil density
189 Checking and refilling
Safety FirstControls and equipment Tips and Maintenance Technical Data
Changing engine oil
T
Th
he
e een
ng
gi
in
ne
e ooi
il
l mmu
us
st
t bbe
e cch
ha
an
ng
ge
ed
d aat
t tth
he
e iin
nt
te
er
rv
va
al
ls
s ggi
iv
ve
en
n iin
n tth
he
e
I In
ns
sp
pe
ec
ct
ti
io
on
n aan
nd
d MMa
ai
in
nt
te
en
na
an
nc
ce
e PPl
la
an
n.
. WWe
e tth
he
er
re
ef
fo
or
re
e rre
ec
co
om
mm
me
en
nd
d tth
ha
at
t
t th
he
e ooi
il
l cch
ha
an
ng
ge
e bbe
e ddo
on
ne
e bby
y aa TTe
ec
ch
hn
ni
ic
ca
al
l SSe
er
rv
vi
ic
ce
e CCe
en
nt
tr
re
e.
.
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
On no account should oil be poured down drains or into the earth. Because
of the disposal problems, the necessary special tools and specialist
knowledge required the engine oil and filter changing should preferably be
done by a Technical Service Center.
C Ca
au
ut
ti
io
on
n
No additives should be mixed with the engine oil.K
C
Co
oo
ol
li
in
ng
g ssy
ys
st
te
em
m
Coolant specifications
The cooling system is filled at the factory with a permanent coolant
which is not changed. The coolant consists of water and a 40%
concentration of our coolant additive
G G1
12
2+
+(glycol-based anti-
freeze with anti-corrosion additives). This mixture not only gives
the necessary frost protection down to –25 °C but also protects the
alloy parts in the cooling system against corrosion. In addition it
prevents scaling and significantly raises the boiling point of the
coolant.
The concentration of the coolant therefore must not be reduced in
the summer or in warm countries, by topping up with plain water.
T Th
he
e cco
oo
ol
la
an
nt
t aad
dd
di
it
ti
iv
ve
e ppr
ro
op
po
or
rt
ti
io
on
n mmu
us
st
t bbe
e aat
t lle
ea
as
st
t 440
0%
%.
.
If greater protection against frost is required, the proportion of
G G1
12
2+
+
additive can be increased, buto on
nl
ly
y uup
p tto
o 660
0%
%
(frost
protection to approx. –40 °C), otherwise the anti-freeze protection
is reduced and furthermore the cooling effect is impaired.
Vehicles for export to cold countries (e.g. Sweden, Norway, Finland)
usually have frost protection down to –35 °C (50% G G1
12
2+
+
)
approximately.
O Ot
th
he
er
r aad
dd
di
it
ti
iv
ve
es
s cca
an
n bbe
e vve
er
ry
y dde
et
tr
ri
im
me
en
nt
ta
al
l tto
o tth
he
e aan
nt
ti
i-
-c
co
or
rr
ro
os
si
io
on
n eef
ff
fe
ec
ct
t
i in
n ppa
ar
rt
ti
ic
cu
ul
la
ar
r.
.
T Th
he
e ssu
ub
bs
se
eq
qu
ue
en
nt
t cco
or
rr
ro
os
si
io
on
n dda
am
ma
ag
ge
e cca
an
n lle
ea
ad
d tto
o cco
oo
ol
la
an
nt
t llo
os
ss
s
r re
es
su
ul
lt
ti
in
ng
g iin
n mma
aj
jo
or
r een
ng
gi
in
ne
e dda
am
ma
ag
ge
e.
.
I If
f yyo
ou
u wwa
an
nt
t tto
o cch
ha
an
ng
ge
e tth
he
e een
ng
gi
in
ne
e ooi
il
l yyo
ou
ur
rs
se
el
lf
f,
, yyo
ou
u mmu
us
st
t nno
ot
te
e tth
he
e ffo
ol
ll
lo
ow
wi
in
ng
g
p po
oi
in
nt
ts
s:
:
•A
Al
ll
lo
ow
w tth
he
e een
ng
gi
in
ne
e tto
o cco
oo
ol
l ddo
ow
wn
n ffi
ir
rs
st
t tto
o aav
vo
oi
id
d tth
he
e dda
an
ng
ge
er
r oof
f bbe
ei
in
ng
g ssc
ca
al
ld
de
ed
d
b by
y hho
ot
t een
ng
gi
in
ne
e ooi
il
l.
.
•U
Us
se
e aan
n aap
pp
pr
ro
op
pr
ri
ia
at
te
e cco
on
nt
ta
ai
in
ne
er
r tto
o ddr
ra
ai
in
n oof
ff
f tth
he
e ooi
il
l.
. IIt
t ssh
ho
ou
ul
ld
d bbe
e bbi
ig
g een
no
ou
ug
gh
h
t to
o hho
ol
ld
d tth
he
e qqu
ua
an
nt
ti
it
ty
y oof
f ooi
il
l iin
n yyo
ou
ur
r een
ng
gi
in
ne
e.
.
•W
We
ea
ar
r ppr
ro
ot
te
ec
ct
ti
iv
ve
e ggl
la
as
ss
se
es
s ffo
or
r yyo
ou
ur
r eey
ye
es
s.
.
•W
Wh
he
en
n rre
em
mo
ov
vi
in
ng
g tth
he
e ooi
il
l ddr
ra
ai
in
n ppl
lu
ug
g wwi
it
th
h yyo
ou
ur
r ffi
in
ng
ge
er
rs
s,
, kke
ee
ep
p yyo
ou
ur
r aar
rm
m
h ho
or
ri
iz
zo
on
nt
ta
al
l sso
o tth
ha
at
t tth
he
e ooi
il
l bbe
ei
in
ng
g ddr
ra
ai
in
ne
ed
d cca
an
nn
no
ot
t rru
un
n ddo
ow
wn
n yyo
ou
ur
r aar
rm
m.
.
•I
If
f yyo
ou
ur
r hha
an
nd
ds
s cco
om
me
e iin
nt
to
o cco
on
nt
ta
ac
ct
t wwi
it
th
h een
ng
gi
in
ne
e ooi
il
l yyo
ou
u mmu
us
st
t wwa
as
sh
h tth
he
em
m
t th
ho
or
ro
ou
ug
gh
hl
ly
y aaf
ft
te
er
rw
wa
ar
rd
ds
s.
.
•O
Ol
ld
d ooi
il
l mmu
us
st
t bbe
e sst
to
or
re
ed
d oou
ut
t oof
f rre
ea
ac
ch
h oof
f cch
hi
il
ld
dr
re
en
n uun
nt
ti
il
l iit
t iis
s ddi
is
sp
po
os
se
ed
d oof
f iin
n
t th
he
e cco
or
rr
re
ec
ct
t mma
an
nn
ne
er
r.
.
W
WA
AR
RN
NI
IN
NG
G
190Checking and refilling
C
Ca
au
ut
ti
io
on
n
• Only our G12+ (purple colour) should be used as an antifreeze additive.
Observe the notice on the container. The cooling liquid may be purchased in
Technical Services.
• The antifreeze additive G12+ can be mixed with other additives (G11 and
G12).
• The additive G12 (red colour) should never be mixed with G11.
K
Checking coolant level
The level can only be checked properly when the engine is not
running.
The coolant level must be between the
m ma
ax
xand m
mi
in
nmarks on the
expansion tank when engine is cold and can be slightly above the
m ma
ax
xmark when it is warm.K
Coolant losses
Coolant loss normally indicates leaks in the system. In this case
the cooling system should be checked by a Technical Service
Center without delay. It is not sufficient merely to add coolant.
In a sealed system losses can only occur if the boiling point of the
coolant is exceeded as a result of overheating, and coolant is
forced out of the system.
K
Topping up coolant
Switch engine off and let it cool down. Then cover expansion tank
cap with a cloth and turn cap carefully anti-clockwise and remove.
No other coolant may be used if
G G1
12
2+
+is not available. In this
case only water can be used and the correct mixture concentration
must be restored with the specified coolant additive (see previous
page) as soon as possible.
Fig. 160
N Ne
ev
ve
er
r oop
pe
en
n tth
he
e bbo
on
nn
ne
et
t iif
f yyo
ou
u cca
an
n sse
ee
e sst
te
ea
am
m oor
r cco
oo
ol
la
an
nt
t lle
ea
av
vi
in
ng
g tth
he
e een
ng
gi
in
ne
e
c co
om
mp
pa
ar
rt
tm
me
en
nt
t –– RRi
is
sk
k oof
f ssc
ca
al
ld
di
in
ng
g!
! WWa
ai
it
t uun
nt
ti
il
l nno
o mmo
or
re
e sst
te
ea
am
m oor
r cco
oo
ol
la
an
nt
t cca
an
n
b be
e sse
ee
en
n.
.
W
WA
AR
RN
NI
IN
NG
G
D Do
o nno
ot
t rre
em
mo
ov
ve
e eex
xp
pa
an
ns
si
io
on
n tta
an
nk
k cca
ap
p wwh
he
en
n een
ng
gi
in
ne
e iis
s hho
ot
t –– dda
an
ng
ge
er
r oof
f
s sc
ca
al
ld
di
in
ng
g:
:
S Sy
ys
st
te
em
m iis
s uun
nd
de
er
r ppr
re
es
ss
su
ur
re
e.
.
W
WA
AR
RN
NI
IN
NG
G
AL0-046