2005 SATURN ION stop start

{CAUTION:
If you spill fuel and then something ignites it,
you could be badly burned. Fuel can spray out
on you if you open the fuel cap too quickly.
This spray can happen if your tank is nearly
full, and is more likely in hot weather. Open
the fuel cap slowly and wait for any hiss noise
to stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overll the
tank and wait a few seconds after you have nished
pumping before removing the nozzle. Clean fuel
from painted surfaces as soon as possible. See
Washing Your Vehicle on page 5-87.
When replacing the fuel cap, turn it clockwise until it
clicks. Make sure the cap is fully installed. The
diagnostic system can determine if the fuel cap has
been left off or improperly installed. This would allow fuel
to evaporate into the atmosphere. SeeMalfunction
Indicator Lamp on page 3-33.In addition, the CHECK GAS CAP message will be
displayed in the Message Center if the fuel cap is not
properly reinstalled. SeeCheck Gas Cap Message
on page 3-43for more information.
{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel by
shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-33.
5-9
ProCarManuals.com

{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.1. You can remove the Intercooler System pressure
cap when the Intercooler System, including the
upper intercooler hoses, are no longer hot. Turn the
pressure cap slowly counterclockwise about
one-quarter of a turn. If you hear a hiss, wait for
that to stop. This will allow any pressure still left to
be vented.
2. Then keep turning the pressure cap slowly, and
remove it.
3. Add the proper DEX-COOL
®coolant mixture to the
ll neck, until there is coolant visible in the horizontal
tube section of the ll neck.
4. With the Intercooler System pressure cap off, start
the engine and let it run for a couple of minutes.
Watch out for the engine cooling fan. Turn the
engine off.
By this time, the coolant level inside the ll neck
may be lower. If the level drops to where coolant is
no longer visible in the horizontal tube section of
the ll neck, with the engine off add more of
the DEX-COOL
®coolant mixture to the ll neck
until the level is again visible in the horizontal tube
section.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
If the coolant is not at the proper level when the system
cools down again, see your retailer.
5-36
ProCarManuals.com

2.0L L4 Supercharged Engine
Fuses Usage
1 Engine Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9 Engine Control Module
Fuses Usage
10Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13 Engine Control Module
14 Boost
15 PRNDL, Back-up Switch
16 Fuel Injectors
17 Not Used
18 Driver’s Side Headlamp
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
5-98
ProCarManuals.com

Spare Tire
Compact....................................................5-83
Installing....................................................5-77
Removing...................................................5-74
Storing.......................................................5-81
Specications, Capacities...............................5-100
Speedometer..................................................3-27
Split Folding Rear Seat..................................... 1-9
Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas
Center Console Storage Area........................2-39
Convenience Net.........................................2-40
Cupholder(s)...............................................2-39
Glove Box..................................................2-39
Roof Rack System.......................................2-40
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-14
Sunroof.........................................................2-41
T
Tachometer....................................................3-27
Taillamps
Stoplamps, and Back-Up Lamps....................5-54Theft-Deterrent, Radio.....................................3-65
Theft-Deterrent Systems...................................2-15
Passlock
®...................................................2-16
Tilt Wheel........................................................ 3-6
Tires.............................................................5-56
Aluminum Wheels, Cleaning..........................5-88
Buying New Tires........................................5-67
Chains.......................................................5-71
Changing a Flat Tire....................................5-73
Cleaning....................................................5-89
Compact Spare Tire.....................................5-83
If a Tire Goes Flat.......................................5-72
Ination -- Tire Pressure...............................5-63
Inspection and Rotation................................5-65
Installing the Spare Tire................................5-77
Removing the Flat Tire.................................5-77
Removing the Spare Tire and Tools...............5-74
Storing a Flat or Spare Tire and Tools............5-81
Tire Sidewall Labelling..................................5-58
Tire Terminology and Denitions....................5-60
Uniform Tire Quality Grading.........................5-68
Wheel Alignment and Tire Balance.................5-69
Wheel Replacement.....................................5-69
When It Is Time for New Tires......................5-66
Top Strap......................................................1-39
Top Strap Anchor Location...............................1-41
12
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