2005 SATURN ION airbag

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-9.
Your vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-58.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-17.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
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Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your
vehicle unless you check with your dealer rst.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an airbag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-58.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow or ice, the wiper will stop until the motor cools.
If the overload is caused by some electrical problem,
have it xed.
Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is xed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses. This greatly
reduces the chance of res caused by electrical
problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
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Fuses Usage
HVAC Climate Control
CRUISECruise Control Module, Clutch Start
Switch
AIR BAGAirbags, Sensing and Diagnostic
Module (SDM)
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO
(BATT1)Radio Receiver, Entertainment
Memory
ONSTAREntertainment, Mobile
Communications, OnStar
®
RADIO (ACC) Radio Receiver, Entertainment
IGN SW Ignition Switch
EPS Cruise Control Switches, EPS Unit
PWR OUTLET Auxiliary Power Outlet
SUN ROOF Power Sunroof, OnStar Mirror
Relay Usage
ALC/PARK
RELAYOnStar®, Radio, Instrument Panel
Cluster, Body Control Module (Entry
Control), Cigar Lighter, Headlamp
Switch, License Lamp
FUEL PUMP
RELAYFuel Pump
ACC RELAYPower Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAYClimate Control (HVAC Blower,
Control Heads)
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings/shoes for wear or
cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, ttings, and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped), and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better, and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called
event data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. This information has been
used to improve vehicle crash performance and may be
used to improve crash performance of future vehicles and
driving safety. Unlike the data recorders on many
airplanes, these on-board systems do not record sounds,
such as conversation of vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
In addition, once GM collects or receives data, GM may:
use the data for GM research needs,
make it available for research where appropriate
condentiality is to be maintained and need is
shown, or
share summary data which is not tied to a specic
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or manual
for information on its operations and data collection.
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A
Accessory Power Outlet(s)...............................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-59
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-93
Air Cleaner/Filter, Engine.................................5-22
Air Conditioning......................................3-18, 3-20
Airbag
Readiness Light..........................................3-28
Airbag Sensing and Diagnostic Module (SDM)...... 7-7
Airbag System................................................1-49
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-59
How Does an Airbag Restrain?......................1-56
Servicing Your Airbag-Equipped Vehicle..........1-58
What Makes an Airbag Inate?......................1-55
What Will You See After an Airbag Inates?....1-56
When Should an Airbag Inate?....................1-54
Where Are the Airbags?...............................1-51
AM-FM Radio.................................................3-45
Antenna, Fixed Mast.......................................3-68
Antenna, XM™ Satellite Radio Antenna System . . 3-68
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-32Appearance Care............................................5-83
Aluminum Wheels........................................5-88
Care of Safety Belts....................................5-86
Chemical Paint Spotting...............................5-90
Cleaning Exterior Lamps/Lenses....................5-87
Cleaning the Inside of Your Vehicle................5-84
Fabric/Carpet..............................................5-85
Finish Care.................................................5-87
Finish Damage............................................5-89
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-86
Sheet Metal Damage...................................5-89
Tires..........................................................5-89
Underbody Maintenance...............................5-90
Vehicle Care/Appearance Materials................5-91
Washing Your Vehicle...................................5-87
Weatherstrips..............................................5-86
Windshield and Wiper Blades........................5-88
Ashtray(s)......................................................3-17
Audio System(s).............................................3-44
AM-FM Radio.............................................3-45
Care of Your CD Player...............................3-68
Care of Your CDs........................................3-68
Fixed Mast Antenna.....................................3-68
Radio with CD....................................3-47, 3-52
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J
Jump Starting.................................................5-42
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-58
Lamps
Battery Run-Down Protection.........................3-16
Dome........................................................3-16
Fog ...................................................3-15, 5-52
Map ..........................................................3-16
LATCH System
Child Restraints...........................................1-42
Securing a Child Restraint Designed for
the LATCH System...................................1-43
Light
Airbag Readiness........................................3-28
Anti-Lock Brake System Warning...................3-32
Battery Warning..........................................3-29
Brake System Warning.................................3-30
Highbeam On.............................................3-37
Malfunction Indicator....................................3-33
Oil Pressure...............................................3-36Light (cont.)
Passlock
®Warning.......................................3-37
Reduced Engine Power................................3-37
Safety Belt Reminder...................................3-28
Up-Shift.....................................................3-30
Lighting
Entry.........................................................3-16
Limited-Slip Differential...................................... 4-9
Loading Your Vehicle.......................................4-29
Lockout Protection............................................ 2-9
Locks
Delayed Locking........................................... 2-8
Door........................................................... 2-7
Lockout Protection......................................... 2-9
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-8
Rear Door Security Locks............................... 2-9
Loss of Control...............................................4-13
Low Coolant Level Warning Message................3-41
Low Fuel Warning Message.............................3-43
Lumbar
Manual Controls............................................ 1-3
M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill........................................... 6-9
At Least Once a Month................................6-10
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S
Safety Belt
Pretensioners..............................................1-29
Reminder Light............................................3-28
Safety Belts
Care of......................................................5-86
Driver Position............................................1-16
How to Wear Safety Belts Properly................1-16
Questions and Answers About Safety Belts.....1-15
Rear Safety Belt Comfort Guides...................1-26
Rear Seat Passengers.................................1-23
Right Front Passenger Position......................1-23
Safety Belt Extender....................................1-29
Safety Belt Use During Pregnancy.................1-23
Safety Belts Are for Everyone.......................1-10
Shoulder Belt Height Adjuster........................1-22
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seatback, Folding Passenger............................. 1-6
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Manual Lumbar............................................. 1-3
Passenger Folding Seatback........................... 1-6Seats (cont.)
Reclining Seatbacks...................................... 1-4
Split Folding Rear Seat.................................. 1-9
Securing a Child Restraint
Designed for the LATCH System...................1-43
Rear Seat Position......................................1-44
Right Front Seat Position..............................1-46
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-33
Publications Ordering Information..................... 7-9
Vehicle Message.........................................3-43
Servicing Your Airbag-Equipped Vehicle..............1-58
Setting the Time
Radios with Radio Data Systems (RDS).........3-44
Radios without Radio Data Systems (RDS).....3-44
Sheet Metal Damage.......................................5-89
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-28
Shoulder Belt Height Adjuster...........................1-22
Signals, Turn and Lane-Change.......................... 3-7
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