2005 SAAB 9-3 maintenance

2IntroductionThis manual provides practical guidance on
driving and caring for your Saab.
The Saab 9-3 will be available with the fol-
lowing engine variants:
 2.0t 175 hp
 2.0 Turbo 210 hp
Although this manual describes the most
important differences between model vari-
ants, it does not specify the equipment or
features included on individual models.
Importation and distribution of Saab auto-
mobiles, spare parts and accessories are
handled exclusively by Saab Cars USA, Inc.
in the United States and by General Motors
of Canada Limited in Canada.We recommend that you read through the
manual before taking the car out for the first
time and keep it in the car for future refer-
ence.
To find a specific item, use the overviews
given on page 3–6. A list of content is given
at the beginning of each section of the man-
ual, and there is also a comprehensive
index at the back of the book.
Supplied with the car is a Warranty and Ser-
vice Record booklet which contains impor-
tant warranty information and specifies the
regular maintenance to be carried out. Also
included is a Quick Reference Guide, an
Infotainment System manual, tire warran-
ties and (U.S. customers), a dealer directory
with Roadside Assistance Program infor-
mation.Since the policy at Saab is one of continual
improvement, we retain the right to incorpo-
rate modifications and to alter specifications
during production without prior notice.
If you have any questions concerning your
car, its equipment, the warranty conditions,
etc., your Saab dealer will be pleased to
help, or you may call the Saab Customer
Assistance Center in the U.S. at 1-800-955-
9007 or email them at saab-
[email protected]. In Canada, please
contact the Saab Customer Assistance
Center at 1-800-263-1999.
Enjoy the road ahead!
Saab Automobile AB
Saab Automobile AB does not accept liability for
any damage caused by the fitting of spare parts,
exchange parts or accessories that are not
approved by Saab Automobile AB.
WARNING
Failure to heed warnings may cause
personal injury.NOTICENOTICE texts warns of potential damage
to the car if the recommendations are not
followed.
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3
Instrument panelChanging bulbs __________ 213
Front fog lights___________ 98
Headlight levelling ________ 96
High/low beam __________ 97
Parking lights____________ 96
Rear fog light ____________ 98Cruise Control ___________ 165
Direction indicators _______ 98
High/low beam control stalk 97
Fuel gauge __________________ 85
Odometer and trip meter ________ 83
Speedometer ________________ 83
Tachometer __________________ 82
Temperature gauge ____________ 84
Turbo gauge _________________ 84
Warning and indicator lights _____ 78Ashtray _____________________ 132
Cigarette lighter _______________ 132
Clock _______________________ 92
Profiler ______________________ 87
Saab Information Display (SID) ___ 87
Replacing wiper blades ___ 211
Washers and wipers ______ 100
Washer fluid ____________ 211Automatic climate control __ 108
Car care and maintenance _ 257
Hazard warning lights_____ 99
Manual climate control ____ 103
Seat heating ____________ 107
Seat heating, ACC _______ 116
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7
Coolant:Never open when engine hot!
Radiator fan:Radiator fan may start at any
time.
Battery: No sparks, flames or smoking
 Shield eyes, explosive gases can cause blindness or injury
 Sulphuric acid can cause blindness or severe burns
 Flush eyes immediately with water. Get medical help fast
 Do not tip battery. Do not open battery
 NO SPARKS, FLAMES OR SMOKING
 SHIELD EYES
 KEEP OUT OF REACH FROM CHILDREN
ACID
 SEE OWNER’S MANUAL
 EXPLOSIVE GASWarning labelsA/C system:Refrigerant at high pressure.
Do not loosen or remove the A/C system fittings before discharging the A/C
system. Improper service methods may cause personal injury.
System to be
serviced by qualified personnel only. For instructions consult dealer man-
ual.
The A/C system complies with SAE J639.
Charge: 680 g R134a.
Compressor oil: 150 cc PAG oil SP-10 alt.
Saab oil 4759106
DANGER/POISON
700 CCA (SAE)
LEVEL INDICATOR
INDICATEUR DE NIVEAU
DARK / NOIR No sparks, flames or smoking.  Flush eyes immediatly with water
 Do not tip battery. Do not open battery
KEEP OUT OF REACH FROM CHILDREN.
000 12102-EP
 Shield eyes, explosive gases can cause
blindness or injury.Get medical help fast.
 Sulfuric acid can cause blindness or severeMAINTENANCE-FREE BATTERY-P/N 53 52 000 12V/700A/125min(SAE) 12V/700A/70Ah (EN)
Saab Automobile AB 53 53 057 Manufactured by Tudor Spain (Exide Technologies) 12102-EPburns.
OK
CLEAR
CLAIRLOW
BAS
DANGER/POISON
700 CCA (SAE)
 Éviter les étincelles et les flammes. Ne pas fumer.  Rincer immédiatement les yeux avec de
 Ne pas pencher ni ouvrir la batterie.
GARDER HORS DE LA PORTÉE DES
ENFANTS
000 12103-EP
 Protéger les yeux car les gaz explosife peuvent
causer la cécité ou des blessures.l'oau Consulter un médecin rapidement.
 L'acide sulfurique peut causer la cécité ou desBATTERIE SANS ENTRETIEN-P/N 53 52 000 12V/700A/125min(SAE) 12V/700A/70Ah (EN)
Saab Automobile AB 53 53 085 Fabriquée par Tudor Espagne (Exide Technologies) 12103-EPbrûlures graves.
CANADA
NETTOYER LE BOUCHON
DE REMPLISSAGE
AVANT DE L’ENLEVER.
UTILISER SEULEMENT
DU LIQUIDE DOT 4 PROV-
ENANT D’UN CONTE-
NANT SCELLÉ.
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38 Safety Let only qualified technicians work on
your airbag system. Improper service can
mean that your airbag system will not
work properly. See your dealer for
service.Notice:
If you damage the covering for
the driver's or the right front passenger's
airbag, or the side impact airbag cover-
ing on the ceiling near the side windows,
the bag may not work properly. You may
have to replace the airbag module in the
steering wheel, both the airbag module
and the instrument panel for the right
front passenger's airbag, or side impact
airbag module and ceiling covering for
the roof-mounted side impact airbag. Do
not open or break the airbag coverings.
Servicing the airbag systemThe airbag system must be inspected as
part of the normal service program but oth-
erwise may be regarded as maintenance-
free.
Scrapping or working on airbag
and belt pretensioners
WARNING
 Under no circumstances should any
modifications be made that affect the
steering wheel or the airbag’s electri-
cal circuitry.
 During any welding, both battery
cables must be disconnected and
covered.
 Before quick drying paint in the vicinity
of the electronic control module, the
module’s grounding points and wiring
must be covered.
 Airbags and safety belt pretensioners
must be deployed under controlled
conditions before the car is scrapped
or any of the system’s components are
removed. Airbags or belt pretension-
ers that have been deployed as a
result of a crash must be replaced by
new ones.
 Airbag-system components must
never be transferred for use in another
vehicle.
 All work involving the scrapping or
replacement of airbags or belt preten-
sioners must be carried out by autho-
rized personnel only.
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155 Starting and driving
The fuel door has a built in filler cap holder
slot located on the fuel door. Slide the white
ring on the cap into the slot.
Notice: If you need a new fuel cap, be sure
to get the right type. Your dealer can get one
for you. If you get the wrong type, it may not
fit properly.
Filling a portable fuel container Fuel (Gasoline Engine)
Fuel
Use of the recommended fuel is an impor-
tant part of the proper maintenance of your
vehicle.
For optimum performance Saab recom-
mends:
2.0t 175 hp – AON 90.
2.0T 210 hp – AON 90.
Gasoline Octane
Use regular unleaded gasoline with a
posted octane of 87 or higher. If the octane
is less than 87, you may get a heavy knock-
ing noise when you drive. If this occurs, use
a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might
damage your engine. A little pinging noise
when you accelerate or drive uphill is con-
sidered normal. This does not indicate a
problem exists or that a higher-octane fuel
is necessary. If you are using 87 octane or
higher-octane fuel and hear heavy knock-
ing, your engine needs service.
WARNING
Never fill a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite
the gasoline vapor. You can be badly
burned and your vehicle damaged if this
occurs. To help avoid injury to you and
others:
 Dispense gasoline only into approved
containers.
 Do not fill a container while it is inside
a vehicle, in a vehicle’s trunk, pickup
bed or on any surface other than the
ground.
 Bring the fill nozzle in contact with the
inside of the fill opening before operat-
ing the nozzle. Contact should be
maintained until the filling is complete.
 Do not smoke while pumping gaso-
line.
When refueling, hang the filler cap inside
the fuel door
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248 Car careChanging a tire
WARNING
Lifting a vehicle and getting under it to do
maintenance or repairs is dangerous
without the appropriate safety equipment
and training. The jack provided with your
vehicle is designed only for changing a
flat tire. If it is used for anything else, you
or others could be badly injured or killed if
the vehicle slips off the jack. Use the jack
provided with your vehicle only for chang-
ing a flat tire.
Changing a tire can be dangerous. The
vehicle can slip off the jack and roll over
or fall on you or other people. You and
they could be badly injured or even killed.
Find a level place to change your tire. To
help prevent the vehicle from moving:
1 Set the parking brake firmly.
2 If you have an automatic transmis-
sion, put the shift lever in PARK (P).
For a manual transmission, leave the
car in gear (1st or REVERSE (R)).
3 Turn off the engine and do not restart
while the vehicle is raised.
4 Do not allow passengers to remain in
the vehicle.
To be even more certain the vehicle won't
move, you should put blocks at the front
and rear of the tire farthest away from the
one being changed. That would be the
tire, on the other side, at the opposite end
of the vehicle.
 The car jack is designed solely for use
in changing a tire or fitting snow
chains. It must not be used to
support the car during repair work
or servicing.
Never crawl under a car that is
supported only by a jack. Always use
axle stands.
 Raising your vehicle too high or with
the jack improperly positioned can
damage the vehicle and even make
the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to
fit the jack lift head into the proper
location before raising the vehicle, and
raise the vehicle only far enough off
the ground so there is enough room for
the spare tire to fit (no more than
25 mm or 1 inch clearance between
the ground and the bottom of the tire).
 Switch on the hazard warning lights if
the car is on a road.
 The jack should be stored correctly
under the carpeting in the trunk. If it
lies loose in the car, it could thrown
forward and cause personal injury in
the event of a crash or if the car rolls
over.
 Grit, salt and rust can clog the inner
threads of the wheel bolts if the car has
been driven for several years exclu-
sively with alloy wheels.
If steel wheels are being installed, the
bolt hole threads in the brake hubs
should be cleaned before the thinner
steel wheels are fitted. It may other-
wise not be possible to achieve the
correct clamping force, despite tight-
ening the wheel bolts to the correct
torque.
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254 Car carethen be primed with two thin coats of primer
applied by brush.
After the primer has dried, apply several thin
layers of topcoat until the surface of the
repaired area is flush with the surrounding
paintwork.
Stir both primer and touch-up paint thor-
oughly before use and allow each coat to
dry before applying the next.Two-coat enamelAs the name implies, two-coat enamel is
applied in two operations. The first coat, the
base color, contains the pigment, metal
flakes and binder. The second coat consists
of a clear enamel, which provides the final
gloss for the paintwork and protects the
base from moisture and environmental con-
taminants.
Touch-up stone-chip damage as follows:
1 Thoroughly clean the damaged area.
2 Then apply the primer, base color and
finally, the clear enamel. To achieve the
best finish, apply two or three coats of
primer.
Anti-corrosion
treatmentThe entire car undergoes a series of anti-
corrosion processes during production.
These include electrophoretic priming,
PVC-based coating to protect against stone
chip damage and corrosion, and treatment
of body cavities and members with thin,
penetrating rustproofing oil.
In addition, most body panels, such as the
hood, doors and floor pan are galvanized.
The anti-corrosion treatment on some parts
of the car is constantly exposed to wear and
prone to damage. This applies particularly
to the underside of the car and inside the
wheel arches, where grit, road salt and the
like that are thrown up can give rise to cor-
rosion where the underseal has worn away.
The extent of this obviously depends on the
conditions in which the car is used.
Accordingly, make it a habit to hose the
underside of the car often and to inspect the
condition of the underseal. The anti-corro-
sion warranty does not relieve the car owner
of the need to carry out normal maintenance
to the rustproofing and to make good any
damage.
Surface treatment composition1 Body panel
2 Zinc (certain components only) 7.5 µm
3 Phosphate coating 3 –5 µm
4 Cathodic ED 23 µm
5 Intermediate coat 35 µm
6 Metallic base/solid base 11 µm
7 Clear enamel 45 µm
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255 Car care
Use a hose to clean the underside of the car
thoroughly. After it has dried, use a brush or
spray to apply a viscous anti-corrosion
agent to any worn or damaged areas, to
prevent the onset of corrosion.
Even after the anti-corrosion warranty has
expired, it makes good sense to continue to
maintain the rustproofing.
Seams in the body, especially those in the
doors and trunk lid, are particularly vulnera-
ble to corrosion from the outside, caused by
grit and salt thrown up from the road, and to
corrosion from the inside, largely as a result
of condensation. Keep the seams clean and
at the first sign of any rust, apply a thin, pen-
etrating, anti-corrosion oil. Your Saab
dealer will be pleased to give you further
advice.
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish.
Body panels may rust through if the process
is unchecked. Rusting can occur wherever
water is trapped or where the car’s panels
are continuously damp.
Damage to paint and undercoating by
stones, gravel and minor crashes immedi-
ately exposes metal to air and moisture.
Road salts used for de-icing will collect on
the bottom of the car and promote rusting.
Areas of the country with high humidity have
a greater potential for rust problems, espe-
cially where salt is used on roads or there is
moist sea air. Industrial pollution (fallout)
may also damage paint and promote rust-
ing.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Performa-
tion Limited Warranty described in the war-
ranty booklet.
1Wash the car frequently, and wax at
least twice a year. Under adverse
conditions, where there is a rapid
buildup of dirt, sand or road salt, wash
your car at least once a week. After
extreme exposure to salted snow or
slush, evidenced by a white film on the
car, wash the car immediately. Frequent
washing will prevent paint damage from
acid rain and other airborne contami-
nants such as tree sap and bird drop-
pings. If any of these contaminants are
noticed on the car the finish should be
washed immediately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.
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