2005 PORSCHE CAYENNE S engine

314
Practical Tips, Minor Repairs 22 Rear differential lock30
23
Rear differential lock, disengageable anti-roll bars
10
24 Tire pressure monitoring system5
2526Porsche Stability Management, passenger airbag deactivation, brake pedal switch, instrument panel, engine control unit,
airbag control unit, steering column module1027282930313233
Steering wheel heating, steering column module
15
34 Passenger compartment monitoring, seat heating5
35
Low beam, high beam
15
36 Vehicle electrical system control unit10
3738 Brake lights1039
Relay activation, heated rear window, seat heating
5
40 Instrument panel5
41
Porsche Entry & Drive
15
42 Panorama roof30
43
Subwoofer
30 No. Designation Rating in A

Practical Tips, Minor Repairs
319
Fuse assignment – fuse box in engine compartmentNote
Use the plastic grippers from the fuse boxes in the dashboard to replace the fuses.No. Designation Rating in A
1
Fan
60
2Fan30
3
Secondary air pump
40
4 Secondary air pump40
567
Fuel injectors, ignition coils
20
8 Fuel injectors, ignition coils20
9
Engine control units
30
10 Engine components: radiator fans, afterrun pump, carbon canister valve, AC pressure sensor, tank leakage diagnosis 10
11
Engine components
15
12 E-box relay, secondary air pumps, afterrun pump relay5
13
Fuel pump
15
14 Fuel pump15
15
Engine control unit, fuel pump
10
17
Oxygen sensors
15
18 Oxygen sensors7,5

320
Practical Tips, Minor Repairs
Battery
Danger!
Risk of short circuit and fire.
fObserve all warning notes on the battery.
fDisconnect the battery during all work on the
electrical system.
fDo not lay tools or other metal objects on the
battery as they could cause a short circuit
across the battery terminal.
Hydrogen gas generated by the battery
could cause an explosion, resulting in severe
personal injuries.
fDo not expose the battery to an open flame,
electrical spark or a lit cigarette.
Risk of explosion
fDo not wipe the battery with a dry cloth.
fBefore touching the battery, discharge any
static electricity by touching the vehicle.
Risk of severe personal injury and damage to
the fabric, metal or paint.
fWear eye protection.
fDo not allow battery acid to come in contact
with your skin, eyes, fabric or painted surfac-
es.fIf you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-
tor.
fSpilled electrolyte must be rinsed off at once
with a solution of baking soda and water to
neutralize the acid.
Battery posts, terminals and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm.
fAlways protect your skin by washing thorough-
ly with soap and water.
Charge stateA well charged battery will not only prevent start-
ing problems but will also last longer.
In order to avoid unintended battery
discharge
fSwitch off unnecessary electrical loads in city
traffic, on short trips or in a line of traffic.
fAlways remove the ignition key from the igni-
tion switch when leaving the vehicle or
switch ignition off in vehicles with Porsche En-
try & Drive.
fAvoid using the Porsche Communication
Management system and the audio system
when the engine is not running.
Battery carefEnsure that battery is securely mounted.
fKeep terminals and connections clean and
properly tightened. Corrosion can be prevent-
ed by coating the terminals and connections
with petroleum jelly or silicone spray.
fEnsure that vent caps are securely tightened to
prevent spillage.
Checking the electrolyte fluid level
(only on low-maintenance batteries)
Generally, the electrolyte level must be checked
more often in summer than in the winter, and more
often when driving long distances.
fWhen adding water, use only clean containers.
In no case may alcohol (e.g. window cleaner
residues) be permitted to enter the battery.
fUnscrew and open the filler vent caps of each
cell.
With the car on a level surface, the fluid level
should meet the indicator mark in each cell.
fIf necessary, top up with distilled water. Do not
use acid. Only fill up to the mark, otherwise the
electrolyte will overflow when the battery is be-
ing charged and cause damage.

Practical Tips, Minor Repairs
321
Winter operationDuring the winter months, battery capacity tends
to decrease as temperatures drop. Additionally,
more power is consumed while starting, and the
headlights, heater, rear window defogger, etc.,
are used more frequently.
Let your Porsche dealer test the battery's capaci-
ty before winter sets in.Vehicle storageIf the car stands for long periods in the garage or
workshop, the doors and lids should be closed.
fRemove the ignition key and, if necessary, dis-
connect the battery.
Notes on operation
fWhen the battery is disconnected, the alarm
system ceases to function.
If the vehicle was locked before the battery
was disconnected, the alarm will be triggered
when the battery is reconnected.
To deactivate the alarm system:
fLock the vehicle and unlock it again.Maintenance note
Even if you put your vehicle out of operation, the
battery still discharges.
The battery will discharge more quickly if your ve-
hicle is not driven on a daily basis over a distance
of several miles. The more often you drive your ve-
hicle, and the longer the distance driven on each
trip, the more opportunity the vehicle‘s charging
system will have to recharge the batteries.
fTo preserve its efficiency, charge the battery
about every 6 weeks.
fCheck the battery acid level and top off with
distilled water if necessary.
fStore a battery that has been removed in a
dark, cool place, but not subject to freezing.
Putting vehicle into operationAfter the battery is connected or charged, the
PSM warning light lights up on the instrument pan-
el and a message appears on the multi-purpose
display of the instrument panel to indicate a fault.
This fault can be remedied with a few simple
steps:
1. Start the engine.
To do this, turn the ignition key or the control
unit (on vehicles that have Porsche Entry &
Drive) to ignition lock position 2 twice.2. Perform a few steering movements and drive
a short distance in a straight line until the PSM
warning light goes out and the message is
erased from the memory of the multi-purpose
display of the instrument panel.
3. If the warnings does not go out, then:
Drive carefully to the nearest authorized
Porsche dealer.
Have the fault remedied by an authorized
Porsche dealer.
4. After the warnings disappear:
Stop the vehicle in a suitable place.
5. Perform adaptation of the power windows:
Please observe the chapter “STORING FINAL
POSITION OF THE DOOR WINDOWS” on
Page 31.
6. On vehicles with tire pressure monitoring sys-
tem:
Please observe the chapter “SYSTEM LEAR-
NING PHASE” on Page 89.
f f f

Practical Tips, Minor Repairs
323
Removing and installing battery
Danger!
Danger of explosion and injury and risk of
short circuit and damage to the alternator
and electronic control units.
fHave the battery removed and installed only by
a qualified professional.
fDo not disconnect battery while the engine is
running.
fDisconnect and connect the battery only with
the greatest care. Danger of short circuit and
explosion.
fDo not tilt the battery when removing it.Risk of caustic burns from escaping acid.
The battery is located in the battery box under the
left front seat.
If the battery is completely discharged, the vehicle
must be provided with external power at the jump-
lead starting points so that you can move the seat.
fPlease observe the chapter “EMERGENCY
STARTING WITH JUMPER CABLES” on
Page 331.Maintenance note
The seat mounting bolts must be replaced each
time they are loosened.
The bolts are micro-encapuslated and keep dust
and water out.
If this is not observed, it might not be possible to
attain the prescribed tightening torque of 37 ftlb
(50 Nm).
Removing battery
1. Switch off all electrical loads and withdraw the
ignition key.
2. Move the left front seat all the way back and
up.
Move the backrest fully upright.
3. Unclip front seat trim A.
f f f

Practical Tips, Minor Repairs
327
Removing and installing auxiliary battery
Danger!
Danger of explosion and injury and risk of
short circuit and damage to the alternator
and electronic control units.
fHave the battery removed and installed only by
a qualified professional.
fDo not disconnect battery while the engine is
running.
fDisconnect and connect the battery only with
the greatest care. Danger of short circuit and explosion.
Note
The general information contained in the chapter
on the battery applies to the battery under the driv-
er’s seat and the battery in the luggage compart-
ment.
fPlease observe the chapter “CHARGE STATE”
on Page 320.The auxiliary battery is located in the luggage
compartment under the cargo area floor.
Any subwoofers or collapsible spare wheels that
may be in the vehicle must be removed before the
battery is removed.
Removing the collapsible spare wheel
1. Take out rotary knob A and put it on bolt B.
2. Unscrew the bolt and take out the collapsible
spare wheel.
Installing the collapsible spare wheel
1. Insert collapsible spare wheel.
2. Screw in bolt B.
3. Place rotary knob A on bolt B and tighten it.
f f f

Practical Tips, Minor Repairs
331
Emergency Starting with Jumper
CablesIf the battery is discharged, e.g. in winter or after
the car has been parked for a long time, the bat-
tery of another car can be used for starting with
the help of jumper cables.
Make sure the voltage of both batteries is the
same.
The capacity (Ampere hours, Ah) of the booster
battery must not be substantially less than that of
the discharged battery.The discharged battery
must be correctly connected to the vehicle's elec-
trical system.
fPlease observe the chapter “BATTERY” on
Page 320.
Note
Do not try to start the car by pushing or towing.
Damage to the catalytic converters and other
components of the car may result.
Danger!
Risk of damage and serious personal injury
due to short circuit.
fUse only jumper cables of adequate diameter
cross-section and fitted with completely insu-
lated alligator clips.
fFollow all warnings and instructions of the
jumper cable manufacturer.
fWhen connecting jumper cables, make sure
that they cannot get caught in any moving
parts in the engine compartment.
The jumper cables must be long enough so
that neither vehicles nor cables touch another.
fThe vehicles must not be in contact, otherwise
current might flow as soon as the positive ter-
minals are connected.
fThe cable clamps must not be allowed to con-
tact each other when one end of the jumper ca-
bles are connected to a battery.
fCarefully ensure that tools or conductive jewel-
ery (rings, chains, watch straps) do not come
into contact with the positive jumper cable or
the positive battery post.
fImproper hook-up of jumper cables can ruin
the alternator.
Danger of caustic burns.
fDo not lean over the battery.Danger of gas explosion.
fImproper use of booster battery to start a ve-
hicle may cause an explosion, resulting in se-
vere personal injuries.
fKeep sources of ignition away from the bat-
tery, e.g. open flame, burning cigarettes or
sparking due to cable contact or welding work.
fA discharged battery can freeze even at
14°F (10°C). Before connecting jumper ca-
bles, a frozen battery must be thawed out.

332
Practical Tips, Minor Repairs
Connecting jumper cablesAlways observe the sequence below:
1. Remove cover A.
2. Open the cap of the positive terminal for jump
starting(+).
3. Attach the positive lead first to the positive
terminal for jump starting (+), then to the posi-
tive terminal of the donor battery.
4. Connect the negative lead first to the negative
terminal of the donor battery, then to the
grounding point for jump starting (–).
+ = Positive terminal for jump starting
– = Grounding point for jump starting5. Run the engine of the donor car at a higher
speed.
6. Start the engine.
An attempted start using jumper cables should
not last more than 15 seconds. Then allow a
waiting period of at least one minute.
7. Disconnect the negative jumper cable from the
ground point for jump starting (–) first, then
from the negative terminal of the donor bat-
tery.8. Disconnect the positive jumper cable from the
positive terminal of the donor battery first,
then from the positive terminal for jump start-
ing (+).
9. Close the cap of the positive terminal for jump
starting (+).