2005 PONTIAC GRAND PRIX radiator cap

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside
of Your Vehicle...........................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-14
Engine Oil Life System..................................5-18
Supercharger Oil..........................................5-19
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-22
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-27
Engine Overheating.......................................5-27Overheated Engine Protection
Operating Mode........................................5-29
Cooling System............................................5-30
Power Steering Fluid.....................................5-38
Windshield Washer Fluid................................5-39
Brakes........................................................5-40
Battery........................................................5-42
Jump Starting...............................................5-43
Headlamp Aiming...........................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps and Sidemarker Lamps.................5-51
Front Turn Signal, Parking and Fog Lamps......5-53
Taillamps, Turn Signal, and Stoplamps............5-54
Back-Up Lamps............................................5-55
Replacement Bulbs.......................................5-56
Windshield Wiper Blade Replacement..............5-57
Tires..............................................................5-58
Tire Sidewall Labelling...................................5-59
Tire Terminology and Denitions.....................5-61
Ination - Tire Pressure.................................5-64
Tire Pressure Monitor System.........................5-65
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-39.
B. Battery. SeeBattery on page 5-42.
C. Remote Positive (+) Battery Terminal. SeeJump
Starting on page 5-43.
D. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-105.
E. Engine Coolant Recovery Tank. SeeCooling System
on page 5-30.
F. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-27.
G. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid on
page 5-38.
H. Supercharger Oil Fill Location (If Equipped).
SeeSupercharger Oil on page 5-19.I. Electric Cooling Fan. SeeCooling System on
page 5-30.
J. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-14.
K. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-14.
L. Engine Coolant Bleed Valve. See “How to Add
Coolant to the Radiator” underCooling System on
page 5-30.
M. Automatic Transaxle Fluid Dipstick. See “Checking
the Fluid Level” underAutomatic Transaxle Fluid
on page 5-22.
N. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-40.
O. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
5-13

{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap — even a little — when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
seeCooling System on page 5-30.
Radiator Pressure Cap
Notice:The radiator cap on your vehicle is a
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap line
up with the overow tube on the radiator ller neck.
The radiator pressure cap is located in the front of the
engine compartment on the passenger’s side of the
vehicle, near the diagonal cross brace. SeeEngine
Compartment Overview on page 5-12for more
information on location.
Engine Overheating
There is a coolant temperature gage and a warning light
on the instrument panel that indicate an overheated
engine condition. SeeEngine Coolant Temperature
Gage on page 3-43andEngine Coolant Temperature
Warning Light on page 3-43.
5-27

Cooling System
When you decide it is safe to lift the hood, here is what
you will see:
A. Coolant Recovery Tank
B. Electric Engine Cooling Fan(s)
C. Radiator Pressure Cap{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is boiling,
do not do anything else until it cools down. The
vehicle should be parked on a level surface.
When the engine is cold, the coolant level should be at
or above the FULL COLD mark on the coolant
recovery tank. If it is not, there may be a leak at the
pressure cap or in the radiator hoses, heater hoses,
radiator, water pump, or somewhere else in the cooling
system. 3800 V6 Supercharged engine shown,
3800 V6 engine similar
5-30

If the overheat warning continues, there is one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the system
is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap — even a little — they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
How to Add Coolant to the Radiator
Notice:Your engine has a specic radiator ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise until
it rst stops. Do not press down while turning the
pressure cap.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
5-33

5. Fill the radiator with the proper DEX-COOL®
coolant mixture, up to the base of the ller
neck. SeeEngine Coolant on page 5-24for more
information about the proper coolant mixture.
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close
the valve after the radiator is lled.6. Rinse or wipe any spilled coolant from the engine
and the compartment.
7. Replace the 3800 Series III V6 engine cover shield.
7.1. Remove the oil ll tube, with cap attached,
from the valve cover.
7.2. Insert the catch tab on the cover shield
under the bracket on the engine.
7.3. Place the hole in the cover shield over the
hole in the valve cover. Install oil ll tube and
cap by twisting clockwise.
8. Then ll the coolant recovery tank to the FULL
COLD mark.
9. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.
5-36

10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan(s).11. By this time, the coolant level inside the radiator
ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the ller neck until the level reaches
the base of the ller neck.
12. Then replace the radiator pressure cap. At any time
during this procedure if coolant begins to ow out of
the ller neck, reinstall the pressure cap. Be sure
the pressure cap is hand-tight and fully seated.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the FULL COLD
mark when the engine is cold.
5-37

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service
(or every 5 years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and hoses for
proper hook-up, binding, leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
6-7