DTC P1217 ENGINE OVER TEMPERATURE
EC-769
[QR (WITHOUT EURO-OBD)]
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4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-3 terminal 2 and ECM terminal 89.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E116, M75
Harness for open or short between cooling fan relay-2 and ECM
Harness for open or short between cooling fan relay-3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAYS-3
Refer to EC-770, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7. CHECK INTERMITTENT INCIDENT
Perform EC-624, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS0111L
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19 .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-9 .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See CO-13
.
ON*
25Coolant leaksVisual No leaks See CO-9 .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-23 , and CO-12 .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-755
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
EC-770
[QR (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionEBS0111M
COOLING FAN RELAYS-1 AND -3
Check continuity between terminals 3 and 5, 6 and 7.
COOLING FAN MOTOR-1
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
COOLING FAN MOTOR-2
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
ON*39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingSee CO-9 .
OFF*
410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankSee CO-9 .
OFF 11
Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-70 .
12
Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonSee EM-89 . Engine Step Inspection item Equipment Standard Reference page
Conditions Continuity
12V direct current supply between ter-
minals 1 and 2Ye s
No current supply No
SEF745U
Terminals
(+) (-)
Cooling fan motor 1 2
PBIB1999E
SpeedTerminals
(+) (-)
Cooling fan motorLow 1 4
High 1, 2 3, 4
SEF734W
DTC P0217 ENGINE OVER TEMPERATURE
EC-1125
[YD (WITH EURO-OBD)]
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On Board Diagnosis LogicEBS011A0
This self-diagnosis has the one trip detection logic.
Overall Function CheckEBS011A1
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high
pressure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1128,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1128,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-1128, "
Diagnostic Procedure" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0217
0217Engine over temperature
(Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate properly
(Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-1136,
"Main 12 Causes of Overheating" .
SEF621W
SEF111X
EC-1126
[YD (WITH EURO-OBD)]
DTC P0217 ENGINE OVER TEMPERATURE
WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-762,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-762,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.
8. Make sure that cooling fans operates at low speed.
If NG, go to EC-762, "
Diagnostic Procedure" .
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go to EC-762, "
Diagnostic Procedure" .
SEF621W
SEC163BA
MEC475B
EC-1136
[YD (WITH EURO-OBD)]
DTC P0217 ENGINE OVER TEMPERATURE
7. CHECK COOLING FAN MOTORS-1 AND -2
Refer to EC-1137, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.
8. CHECK INTERMITTENT INCIDENT
Perform EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS011A4
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-28, "
OVERHEATING CAUSE ANALYSIS" . Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19, "Engine
Coolant Mixture Ratio" .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-32, "LEVEL
CHECK" .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See MA-33, "
CHECKING
RADIATOR CAP" .
ON*
25Coolant leaksVisual No leaks See CO-32, "CHECKING
RADIATOR SYSTEM
FOR LEAKS" .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-45, "THERMO-
STAT AND WATER PIP-
ING" , and CO-35,
"RADIATOR" .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-1124
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingSee MA-30, "Changing
Engine Coolant" .
OFF*
410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankSee CO-32, "LEVEL
CHECK" .
OFF 11
Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-209, "CYLIN-
DER HEAD" .
12
Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonSee EM-230, "CYLIN-
DER BLOCK" .
DTC P0217 ENGINE OVER TEMPERATURE
EC-1481
[YD (WITHOUT EURO-OBD)]
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Overall Function CheckEBS01209
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high
pressure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1484,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1484,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-1484, "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1484,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1484,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.
SEF621W
SEF111X
SEF621W
DTC P0217 ENGINE OVER TEMPERATURE
EC-1491
[YD (WITHOUT EURO-OBD)]
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7. CHECK COOLING FAN MOTORS-1 AND -2
Refer to EC-1492, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.
8. CHECK INTERMITTENT INCIDENT
Perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS0120C
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-28, "
OVERHEATING CAUSE ANALYSIS" . Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19, "Engine
Coolant Mixture Ratio" .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-32, "LEVEL
CHECK" .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See MA-33, "
CHECKING
RADIATOR CAP" .
ON*
25Coolant leaksVisual No leaks See CO-32, "CHECKING
RADIATOR SYSTEM
FOR LEAKS" .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-45, "THERMO-
STAT AND WATER PIP-
ING" , and CO-35,
"RADIATOR" .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-1480
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingSee MA-30, "Changing
Engine Coolant" .
OFF*
410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankSee CO-32, "LEVEL
CHECK" .
OFF 11
Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-209, "CYLIN-
DER HEAD" .
12
Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonSee EM-230, "CYLIN-
DER BLOCK" .
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)