TROUBLE DIAGNOSIS
BRC-113
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 2 second after the key switch is turned on or when
driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-81, "
SELF-DIAGNOSIS" .
Symptom 2: Unexpected Pedal ReactionEFS005WN
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-6, "
On-Vehicle Inspection and Adjustment" .
Is the stroke too large?
YES >>Bleed air from the brake piping. Refer to BR-9, "Bleeding Brake System" .
Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake sys-
tem fluid leakage, etc. Repair if necessary. Refer to Brake pedal: BR-6, "
BRAKE PEDAL" ,
brake booster and master cylinder: BR-23, "
BRAKE BOOSTER" .
NO >> GO TO 2.
2. PERFORMANCE CHECK
Disconnect ESP/TCS/ABS control unit connector to deactivate ABS. Check if braking force is normal in this
condition. Connect connector after inspection.
OK or NG
OK >> GO TO 3. Wheel Sensor Inspection in Refer to BRC-91, "Inspection 1 Wheel Sensor System" .
NG >> Check brake system.
Symptom 3: Longer Stopping DistanceEFS005WO
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. PERFORMANCE CHECK
Turn ignition switch OFF. Disconnect ESP/TCS/ABS control unit connector to deactivate ABS. In this condi-
tion, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO BRC-112, "Symptom 1: ABS Works Frequently" .
NG >>
Bleed air from the brake piping. Refer to BR-9, "Bleeding Brake System" .
Check brake system.
Symptom 4: ABS Does Not WorkEFS005WP
CAUTION:
ABS does not operate when speed is 10 km/h or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 2 second after the key switch is turned on or when
driving.
OK or NG
OK >> GO TO 3. Check wheel sensor and sensor rotor in Refer to BRC-91, "Inspection 1 Wheel Sensor
System" .
NG >> Perform self-diagnosis. Refer to BRC-81, "
SELF-DIAGNOSIS" .
Symptom 5: Pedal Vibration and ABS Operation NoiseEFS005WQ
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.
MA-2 Changing Fuel Filter ............................................... 34
REMOVAL ........................................................... 34
INSTALLATION .................................................... 35
INSPECTION AFTER INSTALLATION ................ 35
Changing Air Cleaner Filter .................................... 35
VISCOUS PAPER TYPE ..................................... 35
Changing Engine Oil ............................................... 35
Changing Oil Filter (TYPE A) .................................. 36
REMOVAL ........................................................... 36
INSTALLATION .................................................... 36
INSPECTION AFTER INSTALLATION ................ 36
Changing Oil Filter (TYPE B) .................................. 37
REMOVAL ........................................................... 37
INSTALLATION .................................................... 38
INSPECTION AFTER INSTALLATION ................ 38
Draining Water ........................................................ 38
CHASSIS AND BODY MAINTENANCE ................... 39
Checking Exhaust System ...................................... 39
Checking Clutch Fluid Level and Leaks ................. 39
Checking Clutch System ........................................ 39
Checking M/T Oil .................................................... 39
Changing M/T Oil .................................................... 40
Checking A/T Fluid ................................................. 40
Changing A/T Fluid ................................................. 41
Checking Transfer Oil ............................................. 41
Changing Transfer Oil ............................................. 42
Checking Propeller Shaft ........................................ 42
Checking Differential Gear Oil ................................ 43
Changing Differential Gear Oil ................................ 43
Balancing Wheels ................................................... 43
Rotation .................................................................. 43Checking Brake Fluid Level and Leaks ................... 44
Checking Brake Lines and Cables .......................... 44
Changing Brake Fluid ............................................. 44
Checking Disc Brake ............................................... 44
ROTOR ................................................................ 44
CALIPER .............................................................. 45
PAD ...................................................................... 45
Checking Steering Gear and Linkage ..................... 45
STEERING GEAR ............................................... 45
STEERING LINKAGE .......................................... 45
Checking Power Steering Fluid and Lines .............. 45
Axle and Suspension Parts ..................................... 46
Drive Shaft .............................................................. 46
Lubricating Locks, Hinges and Hood Latches ......... 46
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 47
Checking Body Corrosion ....................................... 48
HEMMED PANELS .............................................. 48
PANEL JOINT ...................................................... 48
PANEL EDGE ...................................................... 48
PARTS CONTACT ............................................... 48
PROTECTORS .................................................... 48
ANTI-CORROSION MATERIALS ........................ 48
DRAIN HOLES ..................................................... 48
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 49
Standard and Limit .................................................. 49
BELT DEFLECTION AND TENSION ................... 49
RADIATOR ........................................................... 49
ENGINE COOLANT CAPACITY .......................... 49
ENGINE OIL CAPACITY (APPROXIMATE) ........ 49
SPARK PLUG ...................................................... 49
MA-8
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
*: For 4WD models only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform on a kilometer basis, but on an
annual basis when driving less than
15,000 km (9,000 miles) per yearkm x 1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aiming IIIIIIIILT- 3 5
Brake & clutch, systems and fluid (For
level & leaks)IIIIIIIIMA-39,
MA-44
Brake fluidRRRRMA-44
Brake booster vacuum hoses, connec-
tions & check valveIIIIBR-25
Power steering fluid & lines (For level &
leaks)IIIIIIIIMA-45
Manual transaxle gear oil (For leaks) I I I I I I I IMA-39
Automatic transaxle fluid (For level &
leaks)IIIIIIIIMA-40
Transfer gear oil (For level & leaks) I I I I I I I IMA-41
Differential gear oil (For level & leaks or
replace)IIIIIIIIMA-43
Steering gear & linkage, axle & suspen-
sion parts, propeller shaft, front drive
shafts & exhaust systemI*II*II*II*IMA-45,
MA-46
,
MA-42
,
MA-46
,
MA-39
Wheel alignment (If necessary, rotate &
balance wheels)IIIIIIIIFSU-6,
MA-43
Brake pads, rotors & other brake compo-
nentsIIIIIIIIMA-45,
MA-45
,
MA-44
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIIIIIBR-6,
PB-3
,
CL-5
Air conditioner filterRRRRAT C - 1 3 0
Body corrosionSee
NOTE (1)MA-48
MA-10
PERIODIC MAINTENANCE
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
*: For 4WD models only.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage <30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Differential gear oil (For level & leaks or
replace)IIIIIIMA-43
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemI* I I* I I* IMA-45,
MA-46
,
MA-42
,
MA-46
,
MA-39
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIIIIFSU-6,
MA-43
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-45,
MA-44
,
MA-45
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6,
PB-3
,
CL-5
Air conditioner filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform on a kilometer basis, but on an annual
basis when driving less than 20,000 km
(12,000 miles) per yearkm x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
PERIODIC MAINTENANCE
MA-11
C
D
E
F
G
H
I
J
K
MA
B
MA
Maintenance operation: Check = Check and correct or replace as necessary.
Driving conditionMaintenance itemMainte-
nance
opera-
tionMaintenance intervalRefer-
ence
page
A...........Air cleaner filterPetrol models ReplaceEvery 30,000 km
(18,000 miles) or 24
monthsMA-24
Diesel models ReplaceEvery 30,000 km
(18,000 miles) or 18
monthsMA-35
ABCD
........Engine oil &
engine oil filter Petrol models ReplaceEvery 7,500 km (4,500
miles) or 6 monthsMA-24
,
MA-25
Diesel models ReplaceEvery 10,000 km (6,000
miles) or 6 monthsMA-35,
MA-36
A...E.......Fuel filter Diesel models Check &
drain
waterEvery 10,000 km (6,000
miles) or 6 monthsFL-17
ReplaceEvery 20,000 km
(12,000 miles) or 12
monthsMA-34
.....F......Brake fluidPetrol models ReplaceEvery 15,000 km (9,000
miles) or 12 monthsMA-44Diesel models ReplaceEvery 20,000 km
(12,000 miles) or 12
monthsMA-44
..C
....H
....Differential gear
oilPetrol models ReplaceEvery 30,000 km
(18,000 miles) or 24
monthsMA-43
Diesel models ReplaceEvery 30,000 km
(18,000 miles) or 18
monthsMA-43
..C....H....Automatic trans-
axle fluidPetrol models ReplaceEvery 30,000 km
(18,000 miles) or 24
monthsMA-41
......GH....Steering gear &
linkage, axle &
suspension parts,
propeller shaft,
front drive shafts
& exhaust systemPetrol models InspectEvery 7,500 km (4,500
miles) or 6 months for
4WD modelsMA-45
,
MA-46
,
MA-42
,
MA-46
,
MA-39Every 15,000km
(9,000miles) or 12
months for 2WD models
Diesel models InspectEvery 10,000 km (6,000
miles) or 6 months for
4WD modelsMA-45
,
MA-46
,
MA-42
,
MA-46
,
MA-39Every 20,000 km
(12,000 miles) or 12
months for 2WD models
A.C...GHI...Brake pads,
rotors & other
brake compo-
nentsPetrol models InspectEvery 7,500 km (4,500
miles) or 12 months for
2WDMA-45
,
MA-44
,
MA-45
Diesel models InspectEvery 10,000 km (6,000
miles) or 6 monthsMA-45
,
MA-44
,
MA-45
A...........Air conditioner fil-
terPetrol models ReplaceEvery 15,000 km (9,000
miles) or 12 monthsATC-130
Diesel models ReplaceEvery 10,000 km (6,000
miles) or 6 monthsATC-130
PERIODIC MAINTENANCE
MA-13
C
D
E
F
G
H
I
J
K
MA
B
MA
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
*: For 4WD models only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform at number of kilometers (miles)
basis only.km x 1,000
(Miles x
1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Underhood and under vehicle
Headlamp aiming I I I ILT- 3 5
Brake & clutch, systems and fluid (For
level & leaks)IIIIMA-39,
MA-44
Brake fluidRRMA-44
Brake booster vacuum hoses, connec-
tions & check valveIIBR-25
Power steering fluid & lines (For level &
leaks)IIIIMA-45
Manual transaxle gear oil (For leaks) I I I IMA-39
Automatic transaxle fluid (For level &
leaks)IIIIMA-40
Transfer gear oil (For level & leaks) I I I IMA-41
Differential gear oil (For level & leaks or
replace)IIIIMA-43
Steering gear & linkage, axle & suspen-
sion parts, propeller shaft, front drive
shafts & exhaust systemI* I I* IMA-45,
MA-46
,
MA-42
,
MA-46
,
MA-39
Wheel alignment (If necessary, rotate &
balance wheels)IIIIFSU-6,
MA-43
Brake pads, rotors & other brake compo-
nentsIIIIMA-45,
MA-45
,
MA-44
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIBR-6,
PB-3
CL-5
Air conditioner filterRRRRAT C - 1 3 0
Body corrosionSee
NOTE (1)MA-48
PERIODIC MAINTENANCE
MA-15
C
D
E
F
G
H
I
J
K
MA
B
MA
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Maintenance operation: Check = Check and correct or replace as necessary. Steering gear & linkage, axle & suspension parts,
propeller shaft, front drive shafts & exhaust systemIIMA-45
,
MA-46
,
MA-42
,
MA-46
,
MA-39
Wheel alignment (If necessary, rotate & balance
wheels)IIIFSU-6,
MA-43
Brake pads, rotors & other brake componentsIIIIIIMA-45
,
MA-44
,
MA-45
Foot brake, parking brake & clutch (For free play,
stroke & operation)IIIIIIBR-6,
PB-3
CL-5
Air conditioner filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Driving conditionMaintenance itemMainte-
nance
opera-
tionMaintenance intervalRefer-
ence
page
A
...........Air cleaner filterPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-24
Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-35
MA-16
PERIODIC MAINTENANCE
ABCD
........Engine oil &
engine oil filter Petrol models ReplaceEvery 7,500 km
(4,500 miles) MA-24
,
MA-25
Diesel models ReplaceEvery 10,000 km
(6,000 miles) MA-35,
MA-36
A...E.......Fuel filter Diesel models Check &
drain
waterEvery 10,000 km
(6,000 miles) FL-17
ReplaceEvery 30,000 km
(18,000 miles) MA-34
.....F......Brake fluidPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-44Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-44
..C
....H
....Differential gear
oilPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-43Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-43
..C....H....Automatic trans-
axle fluidPetrol models ReplaceEvery 60,000 km
(36,000 miles) MA-41
......GH....Steering gear &
linkage, axle &
suspension
parts, propeller
shaft, front drive
shafts & exhaust
systemPetrol models InspectEvery 15,000 km (9,000
miles) for 4WD modelsMA-45
,
MA-46
,
MA-42
,
MA-46
,
MA-39Every 30,000 km
(18,000 miles) for 2WD
models
Diesel models InspectEvery 15,000 km (9,000
miles) for 4WD modelsMA-45
,
MA-46
,
MA-42
,
MA-46
,
MA-39Every 30,000 km
(18,000 miles) for 2WD
models
A.C...GHI...Brake pads,
rotors & other
brake compo-
nentsPetrol models InspectEvery 15,000 km
(9,000 miles) MA-45
,
MA-44
,
MA-45
Diesel models InspectEvery 10,000 km
(6,000 miles) MA-45
,
MA-44
,
MA-45
A...........Air conditioner
filterPetrol models ReplaceEvery 15,000 km
(9,000 miles) ATC-130Diesel models ReplaceEvery 10,000 km
(6,000 miles) ATC-130
Driving conditionMaintenance itemMainte-
nance
opera-
tionMaintenance intervalRefer-
ence
page