MA-30
ENGINE MAINTENANCE (YD22DDTI)
A/C COMPRESSOR BELT
1. Remove RH engine undercover.
2. Loosen idler pulley lock nut (A).
3. Turn adjusting bolt (B) to adjust.
Refer to MA-29, "Checking Drive Belts" .
4. Tighten lock nut (A).
ALTERNATOR AND WATER PUMP BELT
1. Loosen adjusting lock nut (C).
2. Loosen alternator fixing bolts (D) (each on front and rear).
3. Turn adjusting bolt (E) to adjust.
Refer to MA-29, "Tension Adjustment" .
4. Tighten nut (C) and bolt (D) in this order.
Changing Engine CoolantELS000CD
WARNING:
To avoid being scalded, never change the engine coolant when the engine is hot.
Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine undercover.
2. Open radiator drain plug at the bottom of radiator, and remove
radiator cap.
CAUTION:
Be careful not to allow engine coolant to contact drive
belts.
Cover the exhaust tube heat shield to prevent from
splashing engine coolant.Nut A:
: 35 N-m (3.6 kg-m, 26 ft-lb)
PBIC1252E
Nut C:
: 21.5 N-m (2.2 kg-m, 16 ft-lb)
Bolt D:
: 50.5 N-m (5.2 kg-m, 37 ft-lb)
PBIC0236E
ENGINE MAINTENANCE (YD22DDTI)
MA-31
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When draining all engine coolant in the system, open water drain plug on engine cylinder block.
Refer to EM-231, "
DISASSEMBLY".
3. Remove reservoir tank, drain engine coolant, then clean reservoir tank.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush engine cooling system. Refer to MA-32, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-235, "ASSEM-
BLY" .
2. Remove air relief plug.
3. Fill radiator and reservoir tank to the specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.
Use Genuine NISSAN Anti-freeze Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS".
When engine coolant overflows air relief hole, install air relief
plug with new copper washer.
4. Install radiator cap.
5. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C(122°F).
Cool down using a fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
PBIC3608E
Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approx. 9.5 (8-3/8 lmp qt)
SMA182B
Reservoir tank capacity (at “MAX” level)
: 0.7 (5/8 lmp qt)
Air relief plug
: 7.4 N·m (0.75 kg-m, 65 in-lb)
SMA412B
MA-32
ENGINE MAINTENANCE (YD22DDTI)
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-235, "ASSEM-
BLY" .
2. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer toMA-30, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
Checking Cooling SystemELS000C4
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.
Be careful not to bend or damage the radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.
Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
ENGINE MAINTENANCE (YD22DDTI)
MA-33
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CHECKING RADIATOR CAP
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter (special
service tool), apply engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
CHECKING RADIATOR SYSTEM FOR LEAKS
To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter (special service tool).
WARNING:
Never remove the radiator cap when the engine is hot. Seri-
ous burns could occur from high pressure engine coolant
escaping from the radiator.
CAUTION:
Higher test pressure than specified may cause radiator
damage.
PBIC2816E
SMA967B
Standard:
78 - 98 kPa (0.78 - 0.98bar, 0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.59bar, 0.6 kg/cm
2 , 9 psi)
SLC755AC
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC134B
MA-34
ENGINE MAINTENANCE (YD22DDTI)
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
If anything is found, repair or replace damaged parts.
Checking Fuel LinesELS000CE
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
Changing Fuel FilterELS000CF
REMOVAL
1. Remove air duct, air cleaner case and mass air flow sensor assembly. Refer to EM-142, "AIR CLEANER
AND AIR DUCT" .
2. Remove fuel filter protector.
3. Remove fuel hoses from fuel filter bracket.
CAUTION:
Plug the pipe to prevent fuel from draining.
4. Remove fuel filter with fuel filter bracket.
CAUTION:
Do not splash fuel during removal. If fuel is splashed,
immediately wipe it off.
5. Using band-type fuel filter wrench (commercial service tool),
remove fuel filter.
6. Turn fuel filter upside down to drain fuel.
7. Remove drain plug from fuel filter.
SMA803A
PBIC2501E
SBIA0135E
SBIA0136E
SERVICE DATA AND SPECIFICATIONS (SDS)
MA-49
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitELS000K3
BELT DEFLECTION AND TENSION
QR20DE and QR25DE
YD22DDTi
*: When engine is cold.
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE COOLANT CAPACITY
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
SPARK PLUG
QR20DE and QR25DE
Unit: mm (in) Tensions of drive belts Auto-adjustment by auto-tensioner
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Coolant capacity (With reservoir tank at “MAX” level) 7.1 (6-1/4)
Reservoir tank coolant capacity (At “MAX” level) 0.7 (5/8)
Coolant capacity (With reservoir tank at “MAX” level) 9.5 (8-3/8)
Reservoir tank coolant capacity (At “MAX” level) 0.7 (5/8)
Drain and refill With oil filter change 4.1 (3-5/8)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)4.7 (4-1/8)
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
Destination Except Russia For Russia
MakeNGK
Standard type LFR5A-11 PLFR5A-11
Hot type LFR4A-11 PLFR4A-11
Cold type LFR6A-11 PLFR6A-11
Spark plug gap Standard: 1.0 - 1.1 (0.039 - 0.043) Nominal: 1.1 (0.043)
IDX-3
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IDX
ALPHABETICAL INDEX
EC-1641
Basic inspection .. EC-79, EC-578, EC-1012, EC-1382
Battery ................................................................. SC-4
Baulk ring (M/T) .................................... MT-23, MT-41
Blower motor .... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25
Blower unit ....................... ATC-125, MTC-22, MTC-24
BOOST - Wiring diagram ............... EC-1153, EC-1508
Boring/horning cylinder block(QR20DE-QR25DE) .......
EM-111
Brake booster .................................................... BR-23
Brake fluid change ............................................... BR-8
Brake fluid level ................................................. MA-44
Brake fluid level and line check ........................... BR-8
Brake hydraulic line ........................................... BR-10
Brake inspection ................................................ MA-44
Brake lines and cables inspection ..................... MA-44
Brake master cylinder ........................................ BR-14
Brake pedal ......................................................... BR-6
Brake switch ..... EC-405, EC-809, EC-1313, EC-1664
BRK/SW - Wiring diagram EC-406, EC-811, EC-1314,
EC-1665
Bulb specifications ............................................ LT-152
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
C
Camshaft inspection(QR20DE-QR25DE) .......... EM-58
Camshaft inspection(YD22DDTi) .................... EM-181
Camshaft position sensor (CMPS) EC-1169, EC-1175,
EC-1525
, EC-1531
Camshaft position sensor (PHASE) .. EC-257, EC-701
Camshaft(QR20DE-QR25DE) ........................... EM-56
Camshaft(YD22DDTi) ...................................... EM-180
CAN - Wiring diagram ....... EC-134, EC-634, EC-1057,
EC-1426
, LAN-12, LAN-28, LAN-44, LAN-69, LAN-87,
LAN-105
, LAN-131, LAN-144, LAN-157
CAN (Controller Area Network) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
CAN communication EC-39, EC-133, EC-552, EC-633,
EC-989
, EC-1056, EC-1365, EC-1425, AT-32, AT-97,
AT-329
, TF-45, LAN-11, LAN-27, LAN-43, LAN-68,
LAN-86
, LAN-104, LAN-130, LAN-143, LAN-156
Canister-See EVAP canister ............. EC-525, EC-965
CHARGE - Wiring diagram .................... SC-14, SC-15
Charging system ................................................ SC-13
Chassis and body maintenance ........................ MA-39
CHIME - Wiring diagram ................ DI-54, DI-57, DI-58
CIGAR - Wiring diagram .................................. WW-29
Cigarette lighter ............................................... WW-29
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram EC-1059, EC-1158, EC-1164,
EC-1428
, EC-1513, EC-1520
Clearance lamp ................................................ LT-116
Clock ................................................................... DI-63
CLOCK - Wiring diagram .................................... DI-63
Closed loop control .............................. EC-36, EC-549
Clutch cover ....................................................... CL-16
Clutch disc ......................................................... CL-16
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-12
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-14
Clutch release mechanism ................................ CL-14
Clutch withdrawal lever ...................................... CL-14
CMPS - Wiring diagram EC-1059, EC-1170, EC-1176,
EC-1428
, EC-1526, EC-1532
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-48
Combination meter ............................................... DI-4
Combination switch ............................................. LT-96
Component Location (auto A/C) ......... ATC-35, MTC-4
Compression pressure(QR20DE-QR25DE) ..... EM-70
Compression pressure(YD22DDTi) ................ EM-209
Compressor clutch removal and installation .. ATC-146
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(QR20DE-QR25DE)
EM-109
Connecting rod bearing clearance(YD22DDTi) EM-252
Connecting rod bushing clearance(YD22DDTi) EM-246
Connecting rod(QR20DE-QR25DE) ............... EM-109
Connecting rod(YD22DDTi) .............. EM-242, EM-248
CONSULT for engine ......................... EC-103, EC-604
CONSULT-II for engine ................. EC-1034, EC-1405
Control lever (M/T) ............................................. MT-16
Control unit ..................................... ATC-120, MTC-21
Control units (terminal arrangement) ................. PG-76
Controller Area Network (CAN) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
Converter housing installation ......................... AT-523
COOL/F - Wiring diagram EC-356, EC-759, EC-1127,
EC-1483
Coolant replacement(QR20DE-QR25DE) ........ MA-20
Coolant replacement(YD22DDTi) ..................... MA-30
Cooling circuit (engine)(QR20DE-QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-30
Cooling fan ............................................ CO-19, CO-37
Cooling fan relay EC-367, EC-770, EC-1137, EC-1492
Coupling sleeve (M/T) ........................... MT-23, MT-41
Cowl top .............................................................. EI-20
Cowl top cover .................................................... EI-20
Crankcase ventilation system .......... EC-989, EC-1365
Crankcase ventilation system - See Positive crankcase
ventilation ........................................... EC-527
, EC-967
Crankshaft position sensor (POS) ..... EC-250, EC-693
Crankshaft position sensor (TDC) EC-1157, EC-1163,
EC-1512
, EC-1518
Crankshaft(QR20DE-QR25DE) ........................ EM-90
Cylinder block boring(QR20DE-QR25DE) ...... EM-112
Cylinder block boring(YD22DDTi) ................... EM-250
Cylinder block(QR20DE-QR25DE) ................... EM-89
Cylinder block(YD22DDTi) .............................. EM-230
Cylinder head bolt tightening(QR20DE-QR25DE) ........
IDX-4
ALPHABETICAL INDEX
EM-73
Cylinder head bolt tightening(YD22DDTi) ....... EM-211
Cylinder head gasket selection(YD22DDTi) ... EM-212
Cylinder head(QR20DE-QR25DE) ................... EM-70
Cylinder head(YD22DDTi) .............................. EM-209
D
Data link connector ............................ EC-518
, EC-958
Data link connector for Consult ......... EC-105, EC-606,
EC-1034
, EC-1405
DEF - Wiring diagram ....................................... GW-21
Desiccant Assembly ...................................... ATC-156
Diagnosis sensor unit ..................................... SRS-41
Diagnostic trouble code (DTC) ...................... EC-1372
Diagnostic trouble code (DTC) for OBD system EC-19,
EC-55
, EC-533, EC-565, EC-973, EC-998, EC-1351
Diagnostic trouble code (DTC) inspection priority chart
EC-77
, EC-576, EC-1010, EC-1381
Differential gear (FF M/T) ..................... MT-26, MT-44
DLC - Wiring diagram ........................ EC-518, EC-958
Door glass ........................................... GW-80, GW-83
Door glass Fitting Adjustment ............. GW-80, GW-83
Door lock ................................................. BL-91, BL-95
Door mirror ........................................................ GW-86
Door trim ............................................................. EI-32
Door, front .......................................................... BL-18
Door, rear ........................................................... BL-18
Drive belt inspection(QR20DE-QR25DE) ......... MA-20
Drive belt inspection(YD22DDTi) ...................... MA-29
Drive belt(QR20DE-QR25DE) .......................... EM-13
Drive belt(YD22DDTi) ..................................... EM-140
Drive shaft (front) ............................................. FAX-11
Drive shaft (rear) ............................................. RAX-14
Driver air bag .................................................. SRS-30
Dropping resistor (A/T) ...................... AT-160, AT-393
DTC work support ............................................ EC-112
Dual pressure switch ........ ATC-18, ATC-95, ATC-158
Duct and grilles ............................... ATC-137, MTC-33
E
ECM input/output signal ....................... EC-95
, EC-595
ECM power supply EC-125, EC-286, EC-625, EC-719
ECM/PW - Wiring diagram ................. EC-287, EC-720
ECTS - Wiring diagram .... EC-167, EC-654, EC-1095,
EC-1451
EGR function ................ EC-1186, EC-1193, EC-1651
EGR volume control valve ............ EC-1186, EC-1193,
EC-1651
EGRC/V - Wiring diagram ............. EC-1188, EC-1195,
EC-1653
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-294, EC-296,
EC-314
, EC-723, EC-726, EC-745
Electrical load signal circuit ................ EC-480, EC-920
Electrical unit ..................................................... PG-76
Electrical units location ...................................... PG-69
Electronic ignition (EI) system ............. EC-37, EC-550
Engine control circuit diagram ........... EC-93, EC-593,
EC-1025
, EC-1396
Engine control component parts location .......... EC-88,
EC-588
Engine control module (ECM) .......... EC-283, EC-716,
EC-1227
, EC-1229, EC-1566, EC-1568
Engine control system diagram and chart ........ EC-30,
EC-543
, EC-984, EC-1360
Engine coolant temperature sensor (ECTS) ... EC-165,
EC-652
, EC-1093, EC-1449
Engine coolant(QR20DE-QR25DE) .................... CO-9
Engine coolant(YD22DDTi) .............................. CO-32
Engine fail-safe system ....................... EC-78, EC-577
Engine oil filter replacement(QR20DE-QR25DE) .........
MA-25
Engine oil filter replacement(YD22DDTi) MA-36, MA-37
Engine oil precautions .......................................... GI-7
Engine oil replacement(QR20DE-QR25DE) ..... MA-24
Engine oil replacement(YD22DDTi) .................. MA-35
Engine oil(QR20DE-QR25DE) ............................. LU-7
Engine oil(YD22DDTi) ....................................... LU-20
Engine removal(QR20DE-QR25DE) ................. EM-81
Engine removal(YD22DDTi) ........................... EM-222
ETC1 - Wiring diagram ..................... EC-297, EC-728
ETC2 - Wiring diagram ..................... EC-308, EC-739
ETC3 - Wiring diagram ..................... EC-315, EC-746
EVAP canister purge volume control solenoid valve ....
EC-269
, EC-522, EC-884, EC-962
EVAP vapor lines inspection(QR20DE-QR25DE) ........
MA-28
Evaporative emission (EVAP) system EC-522, EC-962
Evaporator .................................................... ATC-158
Exhaust manifold(QR20DE-QR25DE) .............. EM-25
Exhaust manifold(YD22DDTi) ......................... EM-151
Exhaust system ................................................... EX-2
Exhaust system inspection ..................... EX-2, MA-39
Expansion valve ............................................ ATC-159
Exterior EI-21, EI-22, EI-24, EI-25, EI-26, EI-27, EI-28,
EI-30
, EI-31
F
F/FOG - Wiring diagram ..................... LT-108
, LT-109
F/PUMP - Wiring diagram EC-467, EC-907, EC-1270,
EC-1609
Fan control amp. ............................. ATC-84, ATC-129
Fan switch ....................................................... MTC-18
FIAR - Wiring diagram .................. EC-1253, EC-1592
Final drive (FF M/T) .............................. MT-26, MT-44
Finisher, interior - See Trim ................................ EI-32
Finisher, rear panel ............................................. EI-31
Floor trim ............................................................. EI-38
Flow charts ......................................................... GI-23
Fluid temperature sensor (A/T) ........................ AT-111
Fluorescent leak detector ............................. ATC-160
Flywheel (clutch) ................................................ CL-16
Flywheel runout(QR20DE-QR25DE) .............. EM-116
Flywheel runout(YD22DDTi) ........................... EM-255
Fog lamp, front ................................................. LT-108