EC-16 Diagnostic Procedure ..........................................1484
Main 12 Causes of Overheating ..........................1491
Component Inspection .........................................1492
DTC P0222, P0223 APP SENSOR ........................1493
Description ...........................................................1493
CONSULT-II Reference Value in Data Monitor Mode
1493
On Board Diagnosis Logic ...................................1493
DTC Confirmation Procedure ..............................1493
Wiring Diagram ....................................................1495
Diagnostic Procedure ..........................................1497
Component Inspection .........................................1499
Removal and Installation .....................................1499
DTC P0234 TC SYSTEM .......................................1500
Description ...........................................................1500
On Board Diagnosis Logic ...................................1500
Overall Function Check .......................................1500
Wiring Diagram ....................................................1501
Diagnostic Procedure ..........................................1502
Component Inspection .........................................1505
Removal and Installation .....................................1505
DTC P0237, P0238 TC BOOST SENSOR .............1506
Component Description .......................................1506
CONSULT-II Reference Value in Data Monitor Mode
1506
On Board Diagnosis Logic ...................................1506
DTC Confirmation Procedure ..............................1506
Wiring Diagram ....................................................1508
Diagnostic Procedure ..........................................1509
Component Inspection .........................................1511
Removal and Installation .....................................1511
DTC P0335 CKP SENSOR ....................................1512
Description ...........................................................1512
CONSULT-II Reference Value in Data Monitor Mode
1512
On Board Diagnosis Logic ...................................1512
DTC Confirmation Procedure ..............................1512
Wiring Diagram ....................................................1513
Diagnostic Procedure ..........................................1515
Component Inspection .........................................1517
Removal and Installation .....................................1517
DTC P0336 CKP SENSOR ....................................1518
Description ...........................................................1518
CONSULT-II Reference Value in Data Monitor Mode
1518
On Board Diagnosis Logic ...................................1518
DTC Confirmation Procedure ..............................1518
Wiring Diagram ....................................................1520
Diagnostic Procedure ..........................................1522
Component Inspection .........................................1524
Removal and Installation .....................................1524
DTC P0340 CMP SENSOR ....................................1525
Description ...........................................................1525
On Board Diagnosis Logic ...................................1525
DTC Confirmation Procedure ..............................1525
Wiring Diagram ....................................................1526
Diagnostic Procedure ..........................................1527
Component Inspection .........................................1530
Removal and Installation .....................................1530DTC P0341 CMP SENSOR ....................................1531
Description ...........................................................1531
On Board Diagnosis Logic ...................................1531
DTC Confirmation Procedure ...............................1531
Wiring Diagram ....................................................1532
Diagnostic Procedure ...........................................1533
Component Inspection .........................................1537
Removal and Installation ......................................1537
DTC P0501 ASCD VEHICLE SPEED SENSOR ....1538
Component Description .......................................1538
On Board Diagnosis Logic ...................................1538
DTC Confirmation Procedure ...............................1538
Diagnostic Procedure ...........................................1539
DTC P0502 ASCD VEHICLE SPEED SENSOR ....1540
Component Description .......................................1540
On Board Diagnosis Logic ...................................1540
DTC Confirmation Procedure ...............................1540
Diagnostic Procedure ...........................................1541
DTC P0503 ASCD VEHICLE SPEED SENSOR ....1542
Component Description .......................................1542
On Board Diagnosis Logic ...................................1542
DTC Confirmation Procedure ...............................1542
Diagnostic Procedure ...........................................1543
DTC P0504 ASCD BRAKE SWITCH .....................1544
Component Description .......................................1544
CONSULT-II Reference Value in Data Monitor Mode
1544
On Board Diagnosis Logic ...................................1544
DTC confirmation Procedure ...............................1545
Overall Function Check ........................................1545
Wiring Diagram ....................................................1547
Diagnostic Procedure ...........................................1548
Component Inspection .........................................1552
DTC P0563 BATTERY VOLTAGE ..........................1554
On Board Diagnosis Logic ...................................1554
DTC Confirmation Procedure ...............................1554
Diagnostic Procedure ...........................................1554
DTC P0580, P0581 ASCD STEERING SWITCH ...1557
Component Description .......................................1557
CONSULT-II Reference Value in Data Monitor Mode
1557
On Board Diagnosis Logic ...................................1558
DTC Confirmation Procedure ...............................1558
Wiring Diagram ....................................................1559
Diagnostic Procedure ...........................................1562
Component Inspection .........................................1564
DTC P0605 ECM ....................................................1566
Description ...........................................................1566
On Board Diagnosis Logic ...................................1566
DTC Confirmation Procedure ...............................1566
Diagnostic Procedure ...........................................1567
DTC P0606 ECM ....................................................1568
Description ...........................................................1568
On Board Diagnosis Logic ...................................1568
DTC Confirmation Procedure ...............................1568
Diagnostic Procedure ...........................................1569
DTC P0628, P0629 FUEL PUMP ...........................1570
Description ...........................................................1570
CONSULT-II Reference Value in Data Monitor Mode
DTC P1217 ENGINE OVER TEMPERATURE
EC-353
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
CONSULT-II Reference Value in Data Monitor ModeEBS010TA
Specification data are reference values.
On Board Diagnosis LogicEBS010TB
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckEBS010TC
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 99°C
(210°F) or moreLOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Cooling fan relays
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-366,
"Main 12 Causes of Overheating" .
EC-362
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
9. CHECK THERMOSTAT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly.
3. Check valve opening temperature and valve lift.
4. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-23, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 10.
NG >> Replace thermostat.
10. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-170, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace engine coolant temperature sensor.
11 . CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-366, "
Main 12 Causes of Overheating" .
>>INSPECTION END Valve opening
temperature:82 °C (180 °F) [standard]
Valve lift: More than 8 mm/95 °C (0.31 in/203 °F)
SLC343
EC-366
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-3 terminal 2 and ECM terminal 89.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E116, M75
Harness for open or short between cooling fan relay-3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAY-3
Refer to EC-367, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7. CHECK INTERMITTENT INCIDENT
Perform EC-124, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS010TF
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19 .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-9 .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See CO-13
.
ON*
25Coolant leaksVisual No leaks See CO-9 .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-23 , and CO-12 .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-352
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
DTC P1217 ENGINE OVER TEMPERATURE
EC-367
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionEBS010TG
COOLING FAN RELAYS-1 AND -3
Check continuity between terminals 3 and 5, 6 and 7.
COOLING FAN MOTOR-1
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
COOLING FAN MOTOR-2
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
ON*39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingSee CO-9 .
OFF*
410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankSee CO-9 .
OFF 11
Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-70 .
12
Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonSee EM-89 . Engine Step Inspection item Equipment Standard Reference page
Conditions Continuity
12V direct current supply between ter-
minals 1 and 2Ye s
No current supply No
SEF745U
Terminals
(+) (-)
Cooling fan motor 1 2
PBIB1999E
SpeedTerminals
(+) (-)
Cooling fan motorLow 1 4
High 1, 2 3, 4
SEF734W
EC-756
[QR (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
CONSULT-II Reference Value in Data Monitor ModeEBS0111G
Specification data are reference values.
On Board Diagnosis LogicEBS0111H
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckEBS0111I
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 99°C
(210°F) or moreLOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Cooling fan relays
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-769,
"Main 12 Causes of Overheating" .
DTC P1217 ENGINE OVER TEMPERATURE
EC-765
[QR (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
9. CHECK THERMOSTAT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly.
3. Check valve opening temperature and valve lift.
4. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-23, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 10.
NG >> Replace thermostat.
10. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-657, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace engine coolant temperature sensor.
11 . CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-769, "
Main 12 Causes of Overheating" .
>>INSPECTION END Valve opening
temperature:82 °C (180 °F) [standard]
Valve lift: More than 8 mm/95 °C (0.31 in/203 °F)
SLC343
DTC P1217 ENGINE OVER TEMPERATURE
EC-769
[QR (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-3 terminal 2 and ECM terminal 89.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E116, M75
Harness for open or short between cooling fan relay-2 and ECM
Harness for open or short between cooling fan relay-3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAYS-3
Refer to EC-770, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7. CHECK INTERMITTENT INCIDENT
Perform EC-624, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS0111L
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19 .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-9 .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See CO-13
.
ON*
25Coolant leaksVisual No leaks See CO-9 .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-23 , and CO-12 .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-755
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —