2005 MITSUBISHI LANCER spark plug

16-1
GROUP 16
ENGINE
ELECTRICAL
CONTENTS
CHARGING SYSTEM . . . . . . . .
16-2
GENERAL INFORMATION . . . . . .
16-2
SERVICE SPECIFICATIONS. . . . .16-3
SPECIAL TOOL . . . . . . . . . . . . . . .16-3
ON-VEHICLE SERVICE. . . . . . . . .16-3
ALTERNATOR OUTPUT LINE VOLTAGE
DROP TEST . . . . . . . . . . . . . . . . . . . . . 16-3
OUTPUT CURRENT TEST . . . . . . . . . . 16-5
REGULATED VOLTAGE TEST . . . . . . . 16-7
WAVEFORM CHECK USING AN
OSCILLOSCOPE . . . . . . . . . . . . . . . . . . 16-9
ALTERNATOR ASSEMBLY . . . . .16-12
REMOVAL AND INSTALLATION
<4G1> . . . . . . . . . . . . . . . . . . . . . . . . . . 16-12
REMOVAL AND INSTALLATION
<4G6> . . . . . . . . . . . . . . . . . . . . . . . . . . 16-13
DISASSEMBLY AND REASSEMBLY . . 16-15
INSPECTION . . . . . . . . . . . . . . . . . . . . . 16-17
STARTING SYSTEM . . . . . . . . .16-19
GENERAL INFORMATION . . . . . .
16-19
SERVICE SPECIFICATIONS. . . . .16-20
STARTER MOTOR ASSEMBLY . .16-21
REMOVAL AND INSTALLATION
<4G1> . . . . . . . . . . . . . . . . . . . . . . . . . . 16-21
REMOVAL AND INSTALLATION
<4G6> . . . . . . . . . . . . . . . . . . . . . . . . . . 16-22
STARTER MOTOR ASSEMBLY
INSPECTION . . . . . . . . . . . . . . . . . . . . . 16-23
DISASSEMBLY AND REASSEMBLY . . 16-26
INSPECTION . . . . . . . . . . . . . . . . . . . . . 16-27
IGNITION SYSTEM . . . . . . . . . 16-30
GENERAL INFORMATION . . . . . .
16-30
SERVICE SPECIFICATIONS . . . . .16-31
SPECIAL TOOL . . . . . . . . . . . . . . .16-31
ON-VEHICLE SERVICE . . . . . . . . .16-32
IGNITION COIL (WITH BUILT-IN
POWER TRANSISTOR) CHECK . . . . . . 16-32
RESISTIVE CORD CHECK . . . . . . . . . . 16-32
SPARK PLUG CHECK AND
CLEANING <4G1> . . . . . . . . . . . . . . . . . 16-32
SPARK PLUG CHECK AND
CLEANING <4G6> . . . . . . . . . . . . . . . . . 16-33
CAMSHAFT POSITION SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . 16-33
CRANK ANGLE SENSOR CHECK . . . . 16-33
DETONATION SENSOR CHECK . . . . . 16-33
IGNITION SECONDARY VOLTAGE
WAVEFORM CHECK USING AN
OSCILLOSCOPE . . . . . . . . . . . . . . . . . . 16-33
IGNITION COIL RELAY CHECK . . . . . . 16-37
IGNITION COIL . . . . . . . . . . . . . . . .16-38
REMOVAL AND INSTALLATION
<4G1>. . . . . . . . . . . . . . . . . . . . . . . . . . . 16-38
REMOVAL AND INSTALLATION
<4G6>. . . . . . . . . . . . . . . . . . . . . . . . . . . 16-39
CAMSHAFT POSITION SENSOR .16-40
REMOVAL AND INSTALLATION . . . . . . 16-40
CRANKSHAFT POSITION SENSOR16-41
REMOVAL AND INSTALLATION
<4G1>. . . . . . . . . . . . . . . . . . . . . . . . . . . 16-41
REMOVAL AND INSTALLATION
<4G6>. . . . . . . . . . . . . . . . . . . . . . . . . . . 16-42
DETONATION SENSOR . . . . . . . .16-43
REMOVAL AND INSTALLATION . . . . . . 16-43

IGNITION SYSTEM
ENGINE ELECTRICAL16-30
IGNITION SYSTEM
GENERAL INFORMATIONM1163000100294
This system is equipped with two ignition coils (A and
B) with built-in power transistors for the No. 1 and
No. 4 cylinders and the No. 2 and No. 3 cylinders
respectively.
Interruption of the primary current flowing in the
primary side of ignition coil A generates a high
voltage in the secondary side of ignition coil A. The
high voltage thus generated is applied to the spark
plugs of No. 1 and No. 4 cylinders to generate
sparks. At the time that the sparks are generated at
both spark plugs, if one cylinder is at the
compression stroke, the other cylinder is at the
exhaust stroke, so that ignition of the compressed
air/fuel mixture occurs only for the cylinder which is
at the compression stroke.
In the same way, when the primary current flowing in
ignition coil B is interrupted, the high voltage thus
generated is applied to the spark plugs of No. 2 and
No. 3 cylinders.The engine-ECU or engine-A/T-ECU
turns the two power transistors inside the ignition
coils alternately on and off. This causes the primary
currents in the ignition coils to be alternately
interrupted and allowed to flow to fire the cylinders in
the order 1-3-4-2.
The engine-ECU or engine-A/T-ECU
determines which ignition coil should be controlled
by means of the signals from the camshaft position
sensor which is incorporated in the camshaft and
from the crank angle sensor which is incorporated in
the crankshaft. It also detects the crankshaft position
in order to provide ignition at the most appropriate
timing in response to the engine operation
conditions. It also detects the crankshaft position in
order to provide ignition at the most appropriate
timing in response to the engine operation
conditions.
When the engine is cold or operated at high
altitudes, the ignition timing is slightly advanced to
provide optimum performance.
When the automatic transmission shifts gears, the
ignition timing is also retarded in order to reduce
output torque, thereby alleviating shifting shocks.
SYSTEM DIAGRAM
AK101074
Air flow sensor
<4G6> MAP sensor <4G1>
Intake air temperatur
sensor
Engine coolant
temperature sensor
Camshaft position
sensor
Crank angle sensor
Barometric pressure
sonsor <4G6>
Detonatoin sensor
Ignition switch-STEngine-A/T-
ECU Engine-ECU
Ignition coil B
Cylinder No.
23 4
AG
1 Spark plugIgnition coil AIgnition
switch
Battery

IGNITION SYSTEM
ENGINE ELECTRICAL16-31
IGNITION COIL SPECIFICATION
SPARK PLUG SPECIFICATIONS
SERVICE SPECIFICATIONS
M1163000300180
IGNITION COIL
SPARK PLUG
RESISTIVE CORD
SPECIAL TOOL
M1163000600288
Item Specification
Type Molded 2-coil
Items 4G1 4G66
NGK BKR6E-11 IGR6A11
DENSO K20PR-U11
−
CHAMPION RC8YC4
−
Item Standard value
Secondary coil resistance kΩ8.5 − 11 . 5
ItemsStandard value Limit
Spark plug gap mm 4G1 1.0 − 1.1
−
4G6 1.0 − 1.1 1.3
Item Standard value Limit
Resistance kΩ
−Maximum 19
Tool Number Name Use
MD998773 Detonation sensor
wrenchDetonation sensor
removal and installation

IGNITION SYSTEM
ENGINE ELECTRICAL16-32
ON-VEHICLE SERVICE
IGNITION COIL (WITH BUILT-IN POWER
TRANSISTOR) CHECK
M1163001200324
Check by the following procedure, and replace if
there is a malfunction.
SECONDARY COIL RESISTANCE CHECK
Measure the resistance between the high-voltage
terminals of the ignition coil.
Standard value: 8.5 − 11.5 kΩ
PRIMARY COIL AND POWER
TRANSISTOR CONTINUITY CHECK
NOTE: .•
An analogue-type circuit tester should be used.
•Connect the negative (-) prove of the circuit tester
to terminal No. 1.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent coil from burning and
power transistor from breakage.
RESISTIVE CORD CHECKM1163001400124
Measure the resistance of the all spark plug cables.
1. Check cap and coating for cracks.
2. Measure resistance.
Limit: Maximum 19 kΩ
SPARK PLUG CHECK AND CLEANING
<4G1>
M1163004300342
CAUTION
When pulling off the spark plug cable from the
plug always hold the cable cap, not the cable.
1. Remove the spark plug cables.
2. Remove the spark plugs.
3. Check for burned out electrode or damaged
insulator. Check for even burning.
4. Remove carbon deposits with wire brush or plug
cleaner. Remove sand from plug screw with
compressed air.
5. Use a plug gap gauge to check that the plug gap
is within the standard value range.
Standard value: 1.0 − 1.1 mm
If the plug gap is not within the standard value
range, adjust by bending the earth electrode.
CAUTION
Be careful not to allow foreign matter in
cylinders.
6. Clean the engine plug holes.
7. Install the spark plugs. 1.5 V power supply
between 2 − 3Continuity between 1 −
2
When current is flowing Continuity
When current is not
flowing No continuity
AKX01264
AKX01265AD
1.5 V
123 +
–
AKX00382
AKX01272
AG
Plug gap gauge
Measurement
direction

IGNITION SYSTEM
ENGINE ELECTRICAL16-33
SPARK PLUG CHECK AND CLEANING
<4G6>
M1163004300353
CAUTION
When pulling off the spark plug cable from the
plug always hold the cable cap, not the cable.
1. Remove the spark plug cables.
2. Remove the spark plugs.
CAUTION
•Do not attempt to adjust the gap of the iridium
plug.
•Always use a plug cleaner and finish cleaning
within 20 seconds. Do not use wire brushes.
Otherwise, the iridium and platinum tip may
be damaged.
3. Check the plug gap and replace if the limit is
exceeded.
Standard value: 1.0 − 1.1 mm
Limit: 1.3 mm
CAUTION
Be careful not to allow foreign matter in
cylinders.
4. Clean the engine plug holes.
5. Install the spark plugs.
CAMSHAFT POSITION SENSOR CHECKM1163004400219
Check the camshaft position sensor circuit if
self-diagnosis code No. P0340 is shown.
(Refer to GROUP 13A − Troubleshooting −
Inspection chart for diagnosis code <4G1> P.13A-15
or GROUP 13B − Troubleshooting − Inspection chart
for diagnosis code <4G6> P.13B-15 ).
CRANK ANGLE SENSOR CHECKM1163004500272
Check the crank angle sensor circuit if self-diagnosis
code No. P0335 is shown.
(Refer to GROUP 13A − Troubleshooting −
Inspection chart for diagnosis code <4G1> P.13A-15
or GROUP 13B − Troubleshooting − Inspection chart
for diagnosis code <4G6> P.13B-15 ).
DETONATION SENSOR CHECKM1163002900047
Check the detonation sensor circuit if self-diagnosis
code No. P0325 is shown.
(Refer to GROUP 13A − Troubleshooting −
Inspection chart for diagnosis code <4G1> P.13A-15
or GROUP 13B − Troubleshooting − Inspection chart
for diagnosis code <4G6> P.13B-15).
IGNITION SECONDARY VOLTAGE
WAVEFORM CHECK USING AN
OSCILLOSCOPE
M1163001700170
MEASUREMENT METHOD
1. Clamp the secondary pickup around the spark
plug cable.
NOTE: .
•The peak ignition voltage will be reversed
when the spark plug cables No. 2 and No. 4,
or No. 1 and No. 3 cylinders are clamped.
•Because of the two-cylinder simultaneous
ignition system, the waveforms for two
cylinders in each group appear during
waveform observation (No. 1 cylinder - No. 4
cylinder, No. 2 cylinder - No. 3 cylinder).
However, waveform observation is only
applicable for the cylinder with the spark plug
cable clamped by the secondary pickup.
•Identifying which cylinder waveform is
displayed can be difficult. For reference,
remember that the waveform of the cylinder
attached to the secondary pickup will be
displayed as stable.
2. Clamp the spark plug cable with the trigger
pickup.
NOTE: Clamp the trigger pickup to the same
spark plug cable clamped by the secondary
pickup.
AKX00383
AL
Platinum
tipIridium
tip

IGNITION SYSTEM
ENGINE ELECTRICAL16-35
WAVEFORM OBSERVATION POINTS
Point A: The height, length and slope of the spark line show the following trends (Refer to abnormal
waveform examples, 1, 2, 3 and 4).
Point B: Number of vibration in reduction vibration section (Refer to abnormal waveform example 5)
Point C: Number of vibrations at beginning of dwell section (Refer to abnormal waveform example 5)
Point D: Ignition voltage height (distribution per each cylinder) shows the following trends.
AKX01275
kV
Secondary ignition
voltage wave pattern
0
2NO. 1 cylinder
NO. 3 cylinder
ignition noise
Newtral sectionNO. 4 cylinderNO. 2 cylinder
ignition noise
Time
AC
Spark line Plug gap Condition of
electrodeCompression
force Concentration
of air mixtureIgnition
timingSpark plug
cable
Length Long Small Normal Low Rich Advanced Leak
Short Large Large wear High Lean Retarded High
resistance
Height High Large Large wear High Lean Retarded High
resistance
Low Small Normal Low Rich Advanced Leak
Slope Large Plug is fouled
−− −−
Number of vibrations Coil and condenser
3 or more Normal
Except above Abnormal
Number of vibrations Coil
5 − 6 or higher Normal
Except above Abnormal
Ignition
voltagePlug gap Condition of
electrodeCompression
forceConcentration
of air mixtureIgnition
timingSpark plug
cable
High Large Large wear High Lean Retarded High
resistance
Low Small Normal Low Rich Advanced Leak

IGNITION SYSTEM
ENGINE ELECTRICAL16-36
EXAMPLES OF ABNORMAL
WAV E F O R M S
Example 1
•Wave characteristics
Spark line is high and short.
•Cause of problem
Spark plug gap is too large.
Example 2
•Wave characteristics
Spark line is low and long, and is sloping.
Also, the second half of the spark line is distorted.
This could be a result of misfiring.
•Cause of problem
Spark plug gap is too small.Example 3
•Wave characteristics
Spark line is low and long, and is sloping.
However, there is almost no spark line
distortion.
•Cause of problem
Spark plug gap is fouled.
Example 4
•Wave characteristics
Spark line is high and short.
Difficult to distinguish between this and abnormal
waveform example 1.
•Cause of problem
Spark plug cable is nearly falling off (Causing a
dual ignition).
Example 5
•Wave characteristics
No waves in wave damping section.
•Cause of problem
Layer short in ignition coil.
AKX00280
AKX00281
AKX00282
AKX00283
AKX00284

IGNITION SYSTEM
ENGINE ELECTRICAL16-38
IGNITION COIL
REMOVAL AND INSTALLATION <4G1>M1163004000404
AC303965AB
11
5 2
2
10 ± 2 N·m
10 ± 2 N·m
25 ± 5 N·m
3
4
4
Removal steps
1. Ignition coil connector
2. Spark plug cable
3. Accelerator cable support clamp
4. Ignition coil
5. Spark plugRemoval steps (Continued)