2005 MITSUBISHI LANCER fender

42-1
GROUP 42
BODY
CONTENTS
HOOD . . . . . . . . . . . . . . . . . . . . .
42-3
ON-VEHICLE SERVICE. . . . . . . . .
42-3
ADJUSTMENT OF CLEARANCE
AROUND HOOD . . . . . . . . . . . . . . . . . . 42-3
ADJUSTMENT OF ALIGNMENT OF
HOOD STEPPED PORTION AND
HOOD STRIKER . . . . . . . . . . . . . . . . . . 42-3
ADJUSTMENT OF HOOD HEIGHT . . . 42-3
HOOD . . . . . . . . . . . . . . . . . . . . . . .42-4
REMOVAL AND INSTALLATION . . . . . 42-4
FENDER . . . . . . . . . . . . . . . . . . .42-5
SPECIAL TOOL . . . . . . . . . . . . . . .
42-5
FENDER . . . . . . . . . . . . . . . . . . . . .42-6
REMOVAL AND INSTALLATION . . . . . 42-6
FUEL FILLER LID . . . . . . . . . . .42-8
REMOVAL AND INSTALLATION .
42-8
STRUT TOWER BAR . . . . . . . .42-9
REMOVAL AND INSTALLATION .
42-9
WINDOW GLASS . . . . . . . . . . . 42-9
ADHESIVE . . . . . . . . . . . . . . . . . . .
42-9
SPECIAL TOOLS . . . . . . . . . . . . . .42-9
WINDOW REPAIR . . . . . . . . . . . . .42-10
WINDSHIELD . . . . . . . . . . . . . . . . .42-12
REMOVAL AND INSTALLATION . . . . . . 42-12
REAR WINDOW GLASS . . . . . . . .42-16
REMOVAL AND INSTALLATION . . . . . . 42-16
QUARTER WINDOW GLASS . . . .42-19
REMOVAL AND INSTALLATION . . . . . . 42-19
TAILGATE WINDOW GLASS . . . .42-22
REMOVAL AND INSTALLATION . . . . . . 42-22
DOOR . . . . . . . . . . . . . . . . . . . . 42-25
SERVICE SPECIFICATIONS . . . . .
42-25
SEALANT . . . . . . . . . . . . . . . . . . . .42-25
SPECIAL TOOLS . . . . . . . . . . . . . .42-25
Continued on next page

FENDER
BODY42-5
FENDER
SPECIAL TOOLM1421000600256
AC300865
Note
: Clip positions
Section A – A
AC
Clip
A
A
6 8
6 8
Clip positions
Tool Number Name Use
MB990784 Ornament remover Side turn-signal lamp removal
MB990784

FENDER
BODY42-6
FENDER
REMOVAL AND INSTALLATIONM1421001900302
Pre-removal and Post-installation Operation
•Front Bumper Removal and Installation (Refer to GROUP
51, Front Bumper P.51-2.)
•Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper and Washer P.51-23.)
•Side Air Dam Removal and Installation side air dam> (Refer to GROUP 51, Side Air Dam
P.51-15.)
AC300491
AC304753
AC303863
Clip Section A – A
AB
A A
123
3 4
Note
: Clip positions
Removal steps
1. Splash shield
<> >>A<<2. Side turn-signal lamp3. Delta outer garnish
4. FenderRemoval steps (Continued)

FENDER
BODY42-7
REMOVAL SERVICE POINT
<> SIDE TURN-SIGNAL LAMP
REMOVAL
Use special tool ornament remover (MB990784) to
prize out the tab from the fender, and remove the
side turn signal light.
INSTALLATION SERVICE POINT
>>A<< SIDE TURN-SIGNAL LAMP
INSTALLATION
Engage the claw with the fender panel, and install
the side turn-signal lamp.
AC005980AC005980
Front of vehicle
Side turn-signal light
MB990784
ABAC005719
Fender panelHook
Claw
Fender panel
: Front of vehicle
AE

DOOR
BODY42-27
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENTM1423001100175
CAUTION
•Attach protection tape to the fender and door
edges where the hinge is installed.
•Do not rotate special tool door adjusting
wrench (MB991164) with a torque of over 98
N⋅m
1. Use the special tool door adjusting Wrench
(MB990900 or MB991164) to loosen the hinge
mounting bolts on the body side, and then adjust
the clearance around the door so that it is uniform
on all sides.
2. If a door is not flush with its surrounding panels,
loosen the door-side door hinge mounting bolts
and obtain the flushness by moving the door.
NOTE:
If the door hinge mounting bolt washers are
welded, grind off the welding according to the
procedure below beforehand.
.
1. Remove the door hinge (Refer to P.42-31).
2. Use a chisel or grinder to release the door
hinge mounting bolt washers, which are
welded to the door hinge.
3. On completion, paint the affected area with a
suitable touch-in brush to prevent corrosion.
4. Install the door hinge (Refer to P.42-31).3. When the door is stiff to lock and unlock
(1) Adjustment by using the striker (toward the
inside of the vehicle and vertical direction)
Install a temporary bolt instead of the striker
mounting bolts, and use special tool brass bar
(MB990939) and a hammer to tap the bolt to
the desired direction.
(2) Adjustment by using the striker (toward the
outside of the vehicle)
Use special tools slide hammer (MB990211)
and body puller (MB990243) to pull the striker
toward the outside of the vehicle.
(3) Adjustment by using shims (forward and
rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.
AC000592
MB990900
or
MB991164
AB
AC206498
WasherBolts Washer
Door hinge
AF
Weld point Weld point
AC006109AB
Temporary
boltStriker MB990939
AC006110
StrikerMB990211
MB990243
AB
AC006111AB
Shim
Striker

MOULDINGS
EXTERIOR51-9
MOULDINGS
SPECIAL TOOLM1511000601136
ADHESIVEM1511000500749
Tool Number Name Application
MB990449 Window moulding remover Removal of drip moulding
MB990449
Application Specified adhesive
Front fender, front and rear door mouldings Double-sided tape [a: 6 mm width 1.2 mm thickness,
b: 20 mm width 1.2 mm thickness ]

MOULDINGS
EXTERIOR51-13
AC401196 AC400117
AC400128
Section A – A Section B – B Section C – C
AB
A
AB
BC
C
2
1
3
ClipClip
AC400840AD
Double-sided tape: Generic products [ a: 6 mm width and 1.2 mm thickness,
b: 20 mm width and 1.2 mm thickness ]
12
3
a
b baAdhesive tape position
Door moulding removal steps
<> >>A<<1. Front fender mouldingDoor moulding removal steps<> >>A<<2. Front door moulding
<> >>A<<3. Rear door moulding

MOULDINGS
EXTERIOR51-14
REMOVAL SERVICE POINT
<> FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS REMOVAL
Gently lift and remove the door moulding. If there is
any double-sided tape remaining on the door
moulding, remove according to the following
instructions.
surface>
1. Attach protection tape all the way along the edges
of the double-sided tape which is still adhering to
the body.
2. Use a resin spatula to scrape off the double-sided
tape.
3. Peel off the protection tape.
4. Wipe the body surface and clean it with a rag
moistened with isopropyl alcohol.
moulding and adhere double-sided tape (when
re-using door moulding)>1. Scrape off the double-sided tape on the door
moulding with a resin spatula as possible.
2. Wipe the door moulding surface and clean it with
a rag moistened with isopropyl alcohol.
3. Remove only a small portion of the residual
adhesive.
4. Adhere the double-sided tape as specified on the
door moulding.
INSTALLATION SERVICE POINT
>>A<< FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS
INSTALLATION
1. Tear off the double-sided tape backing paper.
NOTE: If attach the adhesive tape to the edge of
the backing paper, it will be easy to tear off.
2. Install the clips to the front and rear door
mouldings before installing them to the vehicle
body.
3. Install the door mouldings.
NOTE: . If the double-sided tape is difficult to affix
in cold temperature, etc., warm the bonding
surfaces of the body and door mouldings to about
40
− 60°C before affixing the tape.
4. Firmly press in the door mouldings onto the
respective body surfaces.
AC000420Double-sided tapeProtection tapeAB
AC000421
Double-sided tape
AB
AC313343
AC313344
Backing paper Adhesive tape
AB