Page 425 of 788
Page 432 of 788
COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-44
INSPECTION PROCEDURE 3: Tachometer does not work (the other meters work).
TECHNICAL DESCRIPTION (COMMENT)
Ignition signal may not be received from the
engine-ECU, or the combination meter assembly, the
wiring harness, or the connector(s) may be defective.
TROUBLESHOOTING HINTS
•Malfunction of the combination meter assembly
•The wiring harness or connectors may have
loose, corroded, or damaged terminals, or
terminals pushed back in the connector.
ENGINE-ECU
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet ENGINE-A/T-ECU
M/T
A/T
NOTELH drive vehicles
RH drive vehicles
COMBINATION
METER
CONTROL
CIRCUIT
Tachometer Circuit
Page 436 of 788
COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-48
INSPECTION PROCEDURE 4: Fuel gauge does not work (the other meters work).
TECHNICAL DESCRIPTION (COMMENT)
If only the fuel gauge does not operate, fuel gauge
unit the combination meter, wiring harness or
connector(s) may be defective.
TROUBLESHOOTING HINTS
•Malfunction of the fuel gauge unit.
•The wiring harness or connectors may have
loose, corroded, or damaged terminals, or
terminals pushed back in the connector.
•Malfunction of the combination meter.
COMBINATION
METER
CONTROL
CIRCUIT
FUEL
GAUGE
UNIT
LH drive vehicles SEDAN
LH drive vehicles WAGON NOTE
LH drive vehicles
RH drive vehicles
,,
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : VioletFuel Gauge Circuit
Page 439 of 788

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-51
INSPECTION PROCEDURE 5: Engine Coolant Temperature Gauge does not Work (the other meters
work).
TECHNICAL DESCRIPTION (COMMENT)
If only the engine coolant temperature gauge does
not operate, the combination meter, the wiring
harness or its connector may be defective.
TROUBLESHOOTING HINTS
•Malfunction of the engine coolant temperature
gauge unit
•The wiring harness or connectors may have
loose, corroded, or damaged terminals, or
terminals pushed back in the connector.
•Malfunction of the combination meter.
DIAGNOSIS PROCEDURE
STEP 1. Check the engine coolant temperature
gauge unit.
Check to see that the engine coolant temperature
gauge unit operate normally. Refer to P.54A-61.
Q: Is the engine coolant temperature gauge unit
normal?
YES :
Go to Step 2.
NO : Replace the fuel gauge unit. Then go to step
4.
COMBINATION
METER
CONTROL
CIRCUIT
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet ENGINE COOLANT
TEMPERATURE
GAUGE UNIT
NOTELH drive vehicles
RH drive vehicles
Engine Coolant Temperature Gauge Circuit
Page 442 of 788
COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-54
INSPECTION PROCEDURE 6: Combination meter does not work. (the instruments do not work)
TECHNICAL DESCRIPTION (COMMENT)
The cause is thought to be malfunction of the power,
earth circuitry or combination meter.
TROUBLESHOOTING HINTS
•Malfunction of the combination meter
•Damaged wiring harness or connectors
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet IGNITION
SWITCH (IG1)
COMBINATION
METER
CONTROL CIRCUIT BATTERY
RELAY
BOX
NOTELH drive vehicles
RH drive vehicles
Combination Meter Power Source Circuit
Page 454 of 788

HEADLAMP
CHASSIS ELECTRICAL54A-66
HEADLAMP
SERVICE SPECIFICATIONSM1542000300332
TROUBLESHOOTING M1542000701281
Features the headlamp automatic shutdown function
to avoid battery drain when the headlamps are left
on. The main features are as follows:
•Extinguishes automatically in three minutes if the
ignition switch is turned off with the lighting switch
on.
•Extinguishes in one second if the driver's door is
opened within that 3-minute period.
•If the headlamps are turned on with the ignition
switch off, the headlamps and tail lamps will
extinguish in three minutes after the driver's door
is opened or closed.
The headlamps are controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
ON-VEHICLE SERVICE
HEADLAMP AIMING
M1542000900538
PRE-AIMING INSTRUCTIONS
1. Inspect for badly rusted or faulty headlamp
assemblies.
2. These conditions must be corrected before a
satisfactory adjustment can be made.
3. Inspect tyre inflation, and adjust if it is necessary.
4. If the fuel tank is not full, place a weight in luggage
room of the vehicle to simulate weight of a full
tank (0.8 kg per litre).
5. There should be no other load in the vehicle other
than driver or substituted weight of approximately
75 kg placed in driver's position.
6. Thoroughly clean the headlamp lenses.7. Place the vehicle on a level floor, perpendicular to
a flat screen 10 m away from the bulb
centre-marks on the headlamp lens.
8. Rock vehicle sideways to allow vehicle to assume
its normal position.
9. Bounce the front suspension through three (3)
oscillations by applying the body weight to hood
or bumper.
10.Four lines of adhesive tape (or equivalent
markings) are required on screen or wall:
(1) Position a vertical tape or mark so that it is
aligned with the vehicle centre line.
(2) Measure the distance from the centre-marks
on the headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or
mark on the screen is for reference of vertical
adjustment. Item Standard value Limit
Headlamp aiming Low beam Vertical
direction0.69° below horizontal (H)
± 0.29° from the
standard value
Horizontal
directionPosition at which the stat up point
of 15° is crossed with vertical line
(V)± 0.5° from the
standard value
Measurement of headlamp illiminous intensity cd
−30,000 cd or more
per one headlamp
AC304804
(1)
(2)
(3)
Headlamp centre line
Vehicle crntre line Screen
(3)
10 m
In the centre
of headlamps
(1)
(2)
(3)(3)
In the centre
of headlamps
AB
Vehicle centre line
ScreenHeadlamp centre line
10 m
Page 459 of 788

FOG LAMP
CHASSIS ELECTRICAL54A-71
FOG LAMP
SERVICE SPECIFICATIONM1542000300343
SPECIAL TOOLM1542000600894
TROUBLESHOOTINGM1542000701292
When the front fog lamp switch is turned to ON with
the tail lamp or the headlamp on (the tail lamp switch
or the headlamp switch is ON), the fog lamp relay
turns on, and the fog lamps will illuminate.
If the tail lamps or the headlamps are turned off with
the lighting switch OFF while the fog lamps are on,
the front fog lamps turn off at the same time to
prevent unattended operation.
If the tail lamps are turned off by the headlamp
automatic shutdown function, the fog lamps turn off
at the same time. However, if the tail lamps illuminate
again, the fog lamps do not.
The front fog lamps are controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
ON-VEHICLE SERVICE
FRONT FOG LAMP AIMING CHECKM1542001100438
After setting the vehicles to the following condition,
adjust the front fog lamp aiming.
•Check that the tyre inflation pressure is at the
value indicated on the tyre pressure labels.
•Set the vehicle to the unladen condition and park
it on a level surface.
•Have a single person (approximately 75 kg) sit in
the driver’s seat.•Run the engine at a speed of 2000 r/min to fully
charge the battery.
Turn on the front fog lamps and check that the
illumination is within the standard value range.
Standard value: Illuminates to within 40
metres
CAUTION
For the fog lamp which is not being measured,
disconnect that fog lamp’s connector if possible
so that it does not illuminate while carrying out
the adjustment. Furthermore, make sure that the
light axis does not get shifted when
re-connecting the connector.
If the value is out of the standard value, insert the
screwdriver (+) through the aiming hole on the side
under cover to adjust by turning the adjusting gear
for fog lamp aiming.
NOTE: Horizontal adjustment is not possible.
In addition, the method of checking the light axis on a
screen (simple check) is given below. Item Standard value
Front fog lamp light axis check Illuminates to within 40 metres
Tool Number Name Use
MB990784 Ornament remover Removal of instrument panel
ornament
MB990784
AC301337
Cross-tipped
screwdriver
AB
Page 460 of 788
FOG LAMP
CHASSIS ELECTRICAL54A-72
1. Place the screen so that it is directly opposite the
centre of the fog lamp at a distance of 3 metres,
and turn on the fog lamps.
CAUTION
For the front fog lamp which is not being
measured, disconnect that fog lamp’s connector
if possible so that it does not illuminate while
carrying out the adjustment. Furthermore, make
sure that the light axis does not get shifted when
re-connecting the connector.
2. Insert the screwdriver (+) through the aiming hole
on the side under cover. By turning the adjusting
gear for fog lamp aiming, align the cutoff line
(border line of the shadow temperature) with the
specified position in the figure.
NOTE: Horizontal adjustment is not possible.
AC305200AB
In the centre
of front fog lamps
Screen
3 m
H V
AC305154
Screwdriver (+)
Centre of lamp
Cut-off lineVertical direction
1.15˚ (6cm)
High-luminance
zone H V
Screwdriver (+)
Centre of lamp
Cut-off lineVertical direction
1.15˚ (6cm)
High-luminance
zone
AB