2005 MITSUBISHI LANCER radiator

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-99
REMOVAL SERVICE POINT
<> HOSE/PIPE DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of other foreign bodies, plug the
condenser, compressor, and expansion valve
nipples.
INSTALLATION SERVICE POINT
>>A<< SUCTION HOSE INSTALLATION
When replacing the suction hose, refill them with a
specified amount of compressor oil, and then install
them.
Compressor oil: SUN PAG 56
Quantity: Suction hose: 10 cm
3
REMOVAL AND INSTALLATION M1552006400413
Pre-removal and Post-installation Operation
•Refrigerant Draining and Refilling (Refer to P.55-70.)
•Air Cleaner Removal and Installation (Refer to GROUP
15, Air cleaner P.15-3.)
•Radiator Grille Removal and Installation (Refer to
GROUP 51, Front bumper P.51-2.)
AC304554
1
2
3
4
5
6
7
8N
8N
8N
N8 8
N
4.9±0.9 N·m
Low-pressure side
service valve 13 ± 1 N·mHigh-pressure
Side Service Valve
12 ± 2 N·m
4.9 ± 0.9 N·m
AB
6
A/C compressor oil: SUN PAG 56 -Pipe coupling
O-ringO-ring
1, 2, 3,
5, 6
Removal steps
<>1. Dual pressure switch
<>2. Liquid pipe A
<>3. Flexible discharge hose
4. Expansion valve cover
<> >>A<<5. Flexible suction hose
<> >>A<<6. Liquid pipe B
7. Expansion valve cover
8. O ringRemoval steps (Continued)

ECU
COMPONENT LOCATIONS70-3
NOTE: *: also equipped on the rear doors.
AC304537
JK*
AE
AC100209AC
A
ABS-ECU

Hydraulic unit
AC206790
A
AD
ABS-ECU
Hydraulic unit

AC301728AB
BFront-ECU
Battery
AC300571
C
ACRadiator fan
Cooling fan motor
drive control unit
AC301746
DColumn switch
(incorporating
column-ECU)
AB
AC301732AB
E
A/C-ECU

RELAY
COMPONENT LOCATIONS70-5
RELAY
M1701000400369
Name Symbol Name Symbol
A/C compressor relay A Heated seat relay B
A/T control relay A Horn relay A
Accessory socket relay B Ignition coil relay A
Blower relay B Power window relay B
Engine control relay A Radiator fan relay A
Front fog lamp relay A Rear fog lamp relay B
Fuel pump relay (1) B Rear window defogger relay B
Fuel pump relay (2) B
AC301758AB
A
B
AC303951AB
A/C compressor relayEngine control relay
Horn relay
Front fog lamp relay
Radiator fan relay A/T control relay
Ignition coil relayA
AC301760
Fuel pump relay (1)
Power window relay
Rear window defogger relay
Blower relay Heated seat relay
Fuel pump relay(2)
Accessory socket relay
Rear fog lamp relayAB
B

COOLING SYSTEM
CIRCUIT DIAGRAMS90-41
COOLING SYSTEM
M1901001000904
FUSIBLE
LINK2
ENGINE
CONTROL
RELAY
ENGINE-
ECU
ENGINE-
A/T-ECU


FAN
CONTROL
RELAY
RADIATOR
FAN MOTOR CONDENSER
FAN MOTOR COOLING FAN MOTOR
DRIVE CONTROL UNITINPUT SIGNAL
·A/C SWITCH
·WATER
TEMPERATURE
SENSOR UNIT ·OUTPUT SHAFT
SPEED SENSOR
·VEHICLE SPEED
SENSOR
SMOOTHING
CIRCUIT
INPUT
SIGNAL
PROCESSING
DRIVE
CIRCUITFIELD EFFECT
TRANSISTOR
CIRCUIT
TEMPERATURE
DETECTIONCURRENT
DETECTION
Wire colour code
B : Black LG : Light green G : Green L : Blue
W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet
ENGINE
CONTROL
SYSTEM

COOLING SYSTEM
CIRCUIT DIAGRAMS90-42
COOLING SYSTEM
M1901001000915
FUSIBLE
LINK2
ENGINE
CONTROL
RELAY
ENGINE-
ECU
ENGINE-
A/T-ECU


FAN CONTROL
RELAY
RADIATOR
FAN MOTOR CONDENSER
FAN MOTOR COOLING FAN MOTOR
DRIVE CONTROL UNITINPUT SIGNAL
·A/C SWITCH
·WATER
TEMPERATURE
SENSOR UNIT·OUTPUT SHAFT
SPEED SENSOR
·VEHICLE SPEED
SENSOR
SMOOTHING
CIRCUIT
INPUT
SIGNAL
PROCESSING
DRIVE
CIRCUIT
TEMPERATURE
DETECTIONCURRENT
DETECTION
ENGINE
CONTROL
SYSTEM
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet FIELD EFFECT
TRANSISTOR
CIRCUIT

MANUAL AIR CONDITIONER
CIRCUIT DIAGRAMS90-116
MANUAL AIR CONDITIONER (CONTINUED)
FUSIBLE
LINK2ENGINE
CONTROL
RELAY
RADIATOR
FAN RELAY
SMOOTHING
CIRCUIT
INPUT
SIGNAL
PROCESSING
DRIVE
CIRCUIT
TEMPERATURE
DETECTIONCURRENT
DETECTIONRADIATOR
FAN MOTOR COOLING FAN MOTOR
DRIVE CONTROL UNIT
CONDENSER
FAN MOTOR
NOTE
: M/T
: A/T
: EXCEPT 4G6
: 4G6
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
FIELD EFFECT
TRANSISTOR
CIRCUIT BATTERYA/C-ECU
RELAY
BOX
A/C COMPRESSOR
RELAY
A/C COMPRESSOR
A/C
REFRIGERANT
TEMPERATURE
SWITCH
MAGNETIC
CLUTCHLOW-
PRESSURE
SIDE
HIGH-
PRESSURE
SIDE
DUAL
PRESSURE
SWITCH
ENGINE-
ECU
ENGINE-
A/T-ECU
(FUSE )5

MANUAL AIR CONDITIONER
CIRCUIT DIAGRAMS90-118
MANUAL AIR CONDITIONER (CONTINUED)
FUSIBLE
LINK2ENGINE
CONTROL
RELAY
RADIATOR
FAN RELAY
SMOOTHING
CIRCUIT
INPUT
SIGNAL
PROCESSING
DRIVE
CIRCUIT
TEMPERATURE
DETECTIONCURRENT
DETECTIONRADIATOR
FAN MOTOR COOLING FAN MOTOR
DRIVE CONTROL UNIT
CONDENSER
FAN MOTOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet FIELD EFFECT
TRANSISTOR
CIRCUIT
NOTE
: M/T
: A/T
: EXCEPT 4G6
: 4G6
BATTERYA/C-ECU
A/C COMPRESSOR
RELAY
A/C COMPRESSOR
A/C
REFRIGERANT
TEMPERATURE
SWITCH
MAGNETIC
CLUTCHLOW-
PRESSURE
SIDE
HIGH-
PRESSURE
SIDE
DUAL
PRESSURE
SWITCH
ENGINE-
ECU
ENGINE-
A/T-ECU
RELAY
BOX
(FUSE )5