2005 MITSUBISHI LANCER ect

WINDOW GLASS
BODY42-18
5. Install the glass stopper and window dam to the
specified positions so that there are no adrift or
bent surfaces inside the rear window glass.
6. Install the rear window upper moulding.
7. Install the glass in the same manner as the
windshield. (Refer to P.42-12.)>>B<< REAR WINDOW LOWER
MOULDING INSTALLATION
Install the clips to the rear window lower moulding,
and then fix the rear window moulding to the vehicle
body.
Y0630AU
Y0629AU
AC006075
Glass stopper and window dam installation position
Glass stopper
18 mm
Glass end line
Align the glass
stopper end with
the ceramic notch.
Ceramic line
Rear window
glass
A
ASection A - A
19 mmWindow dam Align the window
dam end with
the ceramic notch.
Mark
Seal line
Ceramic
line
Window dam
19 mm
AB

WINDOW GLASS
BODY42-19
QUARTER WINDOW GLASS
REMOVAL AND INSTALLATIONM1422002500247
Pre-removal and Post-installation Operation
•Quarter Trim Upper Removal and Installation (Refer to
GROUP 52A, Trims P.52A-11).
AC304783
N
N
N
12
3
N3 4
AB
Y1509AU
Y1508AU
Y1507AU
Y1485AU
Y1535AU
AC304784
AAB B
DD
C
C
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
1 11
Seal line centrePrimer Section A – A Section B – BSeal line
centre
Primer
Section C – C Section D – D
Seal line
centrePrimer
1Seal line
centre
Units: mm
Primer
16
161616
Ceramic line
AB
Removal steps
<> >>B<<1. Quarter window glass assembly
>>A<<2. Dual lock fastener
>>A<<3. Clip
>>A<<4. GasketRemoval steps (Continued)

WINDOW GLASS
BODY42-20
REMOVAL SERVICE POINT
<> QUARTER WINDOW GLASS
REMOVAL
1. Apply cloth tape to protect the quarter window
glass.
2. Use glass adhesive knife to cut away adhesive.
CAUTION
Inserting the adhesive knife too deeply into
windshield adhesive may damage quarter
window glass.
3. Keep the glass adhesive knife at right angles with
body flange (from inside the vehicle), and put the
blade at body flange. Then cut away adhesive
along the body flange.4. Make mating marks on the quarter window glass
and body.
5. Use special tool glass holder (MB990480) to
remove the quarter window glass.
CAUTION
•Be careful not to remove more adhesive than
is necessary.
•Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are
smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the quarter window glass, remove
the adhesive still adhering to the quarter window
glass, and clean with isopropyl alcohol.
9. Clean the body side in the same way.
AC103600
ADCloth tape
AC002060
AC301614AB
Glass adhesive knife
AC103605AD
MB990480
ACX00476
AB

WINDOW GLASS
BODY42-22
TAILGATE WINDOW GLASS
REMOVAL AND INSTALLATIONM1422003700170
Pre-removal and Post-installation Operation
•Tailgate Trim Removal and Installation (Refer to GROUP
52A, Tailgate Trim P.52A-19).
•Tailgate Spoiler Assembly Removal and Installation
(Refer to GROUP 51, Tailgate Spoiler P.51-19).
•Rear Wiper Arm Assembly Removal and Installation
(Refer to GROUP 51, Rear Wiper and Washer P.51-29).
AC304811
1
2
6 55
4 33 7
AB
N
NN
N
N
N
N
Y1522AU
Y1538AU
AC304812
Y1537AUY1537AU
AB
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalentSection A – A
13
14
14 Section B – B
Section C – C A
A
CC
B
B Ceramic line
Mark Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Seal line
centrePrimer
Seal line
centrePrimer
Seal line
centre
Primer
22
2

WINDOW GLASS
BODY42-23
REMOVAL SERVICE POINT
<> TAILGATE WINDOW GLASS
REMOVAL
Remove the tailgate window glass using the same
procedure as for the windshield (Refer to P.42-12).
INSTALLATION SERVICE POINTS
>>A<< WINDOW SPACER/GLASS
STOPPER/DUAL LOCK
FASTENER/WINDOW DAM
INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and
outside edges of the tailgate window glass and
the surface of the tailgate flange.
Removal steps
1. Connecting the harness connector
<> >>B<<2. Tailgate window glass
>>A<<3. Window lower dam
>>A<<4. Window side dam
>>A<<5. Dual lock fastener
>>A<<6. Glass stopper
>>A<<7. Window spacerRemoval steps (Continued)

DOOR
BODY42-26
TROUBLESHOOTINGM1423000700312
The door system is controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, Troubleshooting P.54B-17 or GROUP 54C,
Troubleshooting P.54C-4. MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness adapter
D: ProbeTerminal voltage measurement
A: For checking connector pin contact
pressure
B: For checking power supply circuit
C: For checking power supply circuit
D: For connecting a locally sourced
tester Tool Number Name Use
MB991223
A
D C
B
AD