2005 MITSUBISHI LANCER Group 80

CONDENSER AND CONDENSER FAN MOTOR
HEATER, AIR CONDITIONER AND VENTILATION55-96
CONDENSER AND CONDENSER FAN MOTOR
REMOVAL AND INSTALLATIONM1552006700384
Pre-removal and Post-installation Operation
•Refrigerant draining and Refilling (Refer to Charging
P.55-70 and Discharging P.55-72).
•Air cleaner cover and air flow sensor assembly Removal
and Installation (Refer to GROUP 15, Air cleaner P.15-3).
AC304889
5, 6
A/C compressor oil:
SUN PAG 56-Pipe coupling
O ring
2
5
10
106
7
9
8
1034
1
NN
NAB
4.9 ± 0.9 N·m
Fan shroud assembly removal
steps
1. Fan shroud assembly
2. Fan
3. Fan motor
4. Fan shroudCondenser removal steps<>5. Liquid pipe A connection
<>6. Flexible discharge hose connection
>>A<<7. Condenser assembly
8. Clamp
9. Receiver
10. O ring

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-98
REFRIGERANT LINE
REMOVAL AND INSTALLATION M1552006400402
Pre-removal and Post-installation Operation
•Refrigerant Draining and Refilling (Refer to P.55-70.)
•Air Cleaner Removal and Installation (Refer to GROUP
15, Air cleaner P.15-3.)
•Radiator Grille Removal and Installation (Refer to
GROUP 51, Front bumper P.51-2.)
AC304553
1
2
3
45
6
7
8N
N
N
N
N
8 8
8
8
High-pressure
side service valve
Low-pressure side
service valve
4.9 ± 0.9 N·m 13 ± 1 N·m
4.9 ± 0.9 N·m
12 ± 2 N·m
AB
6
A/C compressor oil: SUN PAG 56 -Pipe coupling
O-ringO-ring
1, 2, 3,
5, 6
Removal steps
<>1. Dual pressure switch
<>2. Liquid pipe A
<>3. Flexible discharge hose
4. Expansion valve cover
<> >>A<<5. Flexible suction hose
<> >>A<<6. Liquid pipe B
7. Expansion valve cover
8. O ringRemoval steps (Continued)

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-99
REMOVAL SERVICE POINT
<> HOSE/PIPE DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of other foreign bodies, plug the
condenser, compressor, and expansion valve
nipples.
INSTALLATION SERVICE POINT
>>A<< SUCTION HOSE INSTALLATION
When replacing the suction hose, refill them with a
specified amount of compressor oil, and then install
them.
Compressor oil: SUN PAG 56
Quantity: Suction hose: 10 cm
3
REMOVAL AND INSTALLATION M1552006400413
Pre-removal and Post-installation Operation
•Refrigerant Draining and Refilling (Refer to P.55-70.)
•Air Cleaner Removal and Installation (Refer to GROUP
15, Air cleaner P.15-3.)
•Radiator Grille Removal and Installation (Refer to
GROUP 51, Front bumper P.51-2.)
AC304554
1
2
3
4
5
6
7
8N
8N
8N
N8 8
N
4.9±0.9 N·m
Low-pressure side
service valve 13 ± 1 N·mHigh-pressure
Side Service Valve
12 ± 2 N·m
4.9 ± 0.9 N·m
AB
6
A/C compressor oil: SUN PAG 56 -Pipe coupling
O-ringO-ring
1, 2, 3,
5, 6
Removal steps
<>1. Dual pressure switch
<>2. Liquid pipe A
<>3. Flexible discharge hose
4. Expansion valve cover
<> >>A<<5. Flexible suction hose
<> >>A<<6. Liquid pipe B
7. Expansion valve cover
8. O ringRemoval steps (Continued)

DUCTS
HEATER, AIR CONDITIONER AND VENTILATION55-101
DUCTS
REMOVAL AND INSTALLATIONM1553001000101
AC304890
7
8
13
12 11 109364 5 4
3
2
1
AB A
A
Clip
Instrument panel
1 Cross-section A-A
Air Outlet Removal steps
1. Centre Air Outlet Panel
2. Centre Air Outlet
3. Side Air Outlet
Defroster nozzle and Distribution
duct Removal steps
•Instrument Panel (Refer to 52A,
Instrument Panel P.52A-2.)
4. Side defroster duct
5. Defroster nozzle
6. Distribution duct
Foot duct Removal steps
•Console cover and Glove box
(Refer to GROUP 52A, Instrument
panel P.52A-2.)
7. Foot duct (RH)8. Rear heater duct A (RH) upper side
•Under cover (Refer to GROUP
52A, Instrument panel P.52A-2.)
9. Foot duct (LH)
Rear heater duct Removal steps
•Front floor console (Refer to
GROUP 52A, Front floor console
assembly P.52A-6.)
•Front seat (Refer to GROUP 52A -
Front seat assembly P.52A-24.)
•Floor carpet and Floor pads
10. Rear heater duct A (LH)
11. Left -hand rear heater duct B
12. Right-hand rear heater duct B
13. Rear heater duct A (RH) lower sideFoot duct Removal steps

VENTILATORS
HEATER, AIR CONDITIONER AND VENTILATION55-102
VENTILATORS
REMOVAL AND INSTALLATIONM1553001600318
AC304949
Cross-Section A-A Cross-Section B-B
1
11
Claw
Claw
A
A
B
B
A
A
AB
AC3049511
A
A
B
B
A
A
Rear ventilation duct removal
steps
•Rear bumper assembly (Refer to
GROUP 51, Rear bumper P.51-5.)
1. Rear ventilation duct

70-1
GROUP 70
COMPONENT
LOCATIONS
CONTENTS
ECU . . . . . . . . . . . . . . . . . . . . . . . . . .70-2
RELAY . . . . . . . . . . . . . . . . . . . . . . . .70-5
SENSOR. . . . . . . . . . . . . . . . . . . . . . .70-6
FUSIBLE LINK AND FUSE . . . . . . . .70-10
EARTH CABLE . . . . . . . . . . . . . . . . .70-11SOLENOID VALVE . . . . . . . . . . . . . . .70-11
DIODE . . . . . . . . . . . . . . . . . . . . . . . . .70-13
EARTH . . . . . . . . . . . . . . . . . . . . . . . .70-14
INSPECTION CONNECTOR AND
SPARE CONNECTOR . . . . . . . . . . . .70-18

80-1
GROUP 80
CONFIGURATION
DIAGRAMS
CONTENTS
OVERALL CONFIGURATION
DIAGRAM. . . . . . . . . . . . . . . . . . . . . .80-2
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . . 80-2
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . . 80-3
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . 80-4
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . 80-5
ENGINE COMPARTMENT. . . . . . . . .80-6
ENGINE COMPARTMENT . . . . . . . 80-6
ENGINE COMPARTMENT . . . . . . 80-7
ENGINE AND TRANSMISSION. . . . .80-8
ENGINE AND TRANSMISSION
<4G1-MPI (LHD) > . . . . . . . . . . . . . . . . . . . 80-8
ENGINE AND TRANSMISSION
<4G1-MPI (RHD) > . . . . . . . . . . . . . . . . . . . 80-10
ENGINE AND TRANSMISSION
<4G6-MPI (LHD) > . . . . . . . . . . . . . . . . . . . 80-12
ENGINE AND TRANSMISSION
<4G6-MPI (RHD) > . . . . . . . . . . . . . . . . . . . 80-14
DASH PANEL . . . . . . . . . . . . . . . . . . .80-16
DASH PANEL . . . . . . . . . . . . . . . . . 80-16
DASH PANEL . . . . . . . . . . . . . . . . . 80-19
FLOOR AND ROOF . . . . . . . . . . . . . .80-22
FLOOR AND ROOF . . . . 80-22
FLOOR AND ROOF . . . . 80-23
FLOOR AND ROOF . . . 80-24
FLOOR AND ROOF . . . 80-25
DOOR . . . . . . . . . . . . . . . . . . . . . . . . .80-26
DOOR . . . . . . . . . . . . . . . . . . . . . . . 80-26
DOOR . . . . . . . . . . . . . . . . . . . . . . . 80-27
TRUNK
(LUGGAGE COMPARTMENT). . . . . .80-28
TRUNK (LUGGAGE COMPARTMENT)
. . . . . . . . . . . . . . . . . . . . 80-28
TRUNK (LUGGAGE COMPARTMENT)
. . . . . . . . . . . . . . . . . . . . 80-29
TAILGATE. . . . . . . . . . . . . . . . . . . . . .80-30
TAILGATE . . . . . . . . . . 80-30
TAILGATE . . . . . . . . . . 80-31

90-1
GROUP 90
CIRCUIT DIAGRAMS
CONTENTS
J/B . . . . . . . . . . . . . . . . . . . . . . . . . . .90-4
J/C . . . . . . . . . . . . . . . . . . . . .90-6
J/C . . . . . . . . . . . . . . . . . . . . .90-8
CENTRALIZED JUNCTION . . . . . . . .90-10
POWER DISTRIBUTION SYSTEM
. . . . . . . . . . . . . . . . . . . . . . . .90-15
POWER DISTRIBUTION SYSTEM
. . . . . . . . . . . . . . . . . . . . . . . .90-17
STARTING SYSTEM . . . . . . .90-19
STARTING SYSTEM . . . . . . . .90-20
IGNITION SYSTEM
<4G1-M/T (LHD)>. . . . . . . . . . . . . . . .90-21
IGNITION SYSTEM
<4G1-M/T (RHD)> . . . . . . . . . . . . . . .90-22
IGNITION SYSTEM
<4G1-A/T (LHD)> . . . . . . . . . . . . . . . .90-23
IGNITION SYSTEM
<4G1-A/T (RHD)>. . . . . . . . . . . . . . . .90-24
IGNITION SYSTEM <4G6 (LHD)> . . .90-25
IGNITION SYSTEM <4G6 (RHD)> . . .90-26
CHARGING SYSTEM . . . . . . .90-27CHARGING SYSTEM . . . . . . .90-28
ENGINE CONTROL SYSTEM
<4G1-M/T (LHD)> . . . . . . . . . . . . . . . .90-29
ENGINE CONTROL SYSTEM
<4G1-M/T (RHD)> . . . . . . . . . . . . . . . .90-31
ENGINE CONTROL SYSTEM
<4G1-A/T (LHD)> . . . . . . . . . . . . . . . .90-33
ENGINE CONTROL SYSTEM
<4G1-A/T (RHD)> . . . . . . . . . . . . . . . .90-35
ENGINE CONTROL SYSTEM
<4G6 (LHD)> . . . . . . . . . . . . . . . . . . . .90-37
ENGINE CONTROL SYSTEM
<4G6 (RHD)> . . . . . . . . . . . . . . . . . . .90-39
COOLING SYSTEM . . . . . . . .90-41
COOLING SYSTEM . . . . . . . .90-42
INVECS-II 4A/T . . . . . . . . . . . .90-43
INVECS-II 4A/T . . . . . . . . . . .90-45
HEADLAMP . . . . . . . . . . . . . .90-47
HEADLAMP . . . . . . . . . . . . . .90-49
Continued on next page