2005 MITSUBISHI LANCER 52a

WINDOW GLASS
BODY42-19
QUARTER WINDOW GLASS
REMOVAL AND INSTALLATIONM1422002500247
Pre-removal and Post-installation Operation
•Quarter Trim Upper Removal and Installation (Refer to
GROUP 52A, Trims P.52A-11).
AC304783
N
N
N
12
3
N3 4
AB
Y1509AU
Y1508AU
Y1507AU
Y1485AU
Y1535AU
AC304784
AAB B
DD
C
C
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
1 11
Seal line centrePrimer Section A – A Section B – BSeal line
centre
Primer
Section C – C Section D – D
Seal line
centrePrimer
1Seal line
centre
Units: mm
Primer
16
161616
Ceramic line
AB
Removal steps
<> >>B<<1. Quarter window glass assembly
>>A<<2. Dual lock fastener
>>A<<3. Clip
>>A<<4. GasketRemoval steps (Continued)

WINDOW GLASS
BODY42-22
TAILGATE WINDOW GLASS
REMOVAL AND INSTALLATIONM1422003700170
Pre-removal and Post-installation Operation
•Tailgate Trim Removal and Installation (Refer to GROUP
52A, Tailgate Trim P.52A-19).
•Tailgate Spoiler Assembly Removal and Installation
(Refer to GROUP 51, Tailgate Spoiler P.51-19).
•Rear Wiper Arm Assembly Removal and Installation
(Refer to GROUP 51, Rear Wiper and Washer P.51-29).
AC304811
1
2
6 55
4 33 7
AB
N
NN
N
N
N
N
Y1522AU
Y1538AU
AC304812
Y1537AUY1537AU
AB
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalentSection A – A
13
14
14 Section B – B
Section C – C A
A
CC
B
B Ceramic line
Mark Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Seal line
centrePrimer
Seal line
centrePrimer
Seal line
centre
Primer
22
2

DOOR
BODY42-28
DOOR WINDOW GLASS ADJUSTMENTM1423001000327
Check that the door glass moves while contacting
the door glass channel when it is raised and lowered
fully. If not, adjust the door window according to the
following procedures.
1. Remove the door trim assembly (Refer to GROUP
52A, Door trim P.52A-15).
2. Remove the waterproof film (Refer to P.42-39).
3. Loosen the door glass mounting screw via the
adjusting hole with the door window glass fully
closed, then lower the window glass a little.
4. Fully close the door window glass again and
tighten the door glass mounting screw firmly via
the adjusting hole.
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT
M1429000900091
If the window glass automatically starts moving
downwards at the wrong time while it is being raised,
carry out the following adjustment or replacement
procedures.
1. Remove the door trim assembly (Refer to GROUP
52A, Door trim P.52A-15).
2. Remove the waterproof film (Refer to P.42-39).
3. Remove the window regulator assembly from the
door window glass, and then raise and lower the
door window glass by hand to check the operation
force.
NOTE: Insert a cushion or similar object to
prevent damage to the glass if it should happen to
fall down.4. If the door window glass does not move up and
down smoothly, check or repair the following
points.
•Check the installation condition of the
runchannel.
•Repair any twisting in the door sash.
•Check the installation condition of the lower sash
or the centre sash.
NOTE: The lower sash cannot normally be
adjusted, but it may be possible to adjust the sash
span slightly within the range allowed by
manufacturing tolerances by pushing the lower
sash outwards while re-installing it.
5. If repair or adjustment is not possible, replace the
door assembly.
POWER WINDOW OPERATING CURRENT
CHECK
M1429001100184
1. Remove the power window fuse and connect an
ammeter as shown in the illustration.
2. When the power window switch is pressed to the
“UP” position, a large amount of current flows at
the time the window starts to close and when it is
fully closed, so measure the operation current in
the interval between these two points.
Standard value (A): 5 ± 1A (Power supply
voltage 14.5 ± 0.5V, 25°C)
Y0238AUY0239AUAC006112
AB

Adjusting
holeAdjusting
hole
AC003777
RunchannelDoor
sash
Lower
sash
AB
AC006115AB

DOOR
BODY42-30
DOOR INSIDE HANDLE PLAY
ADJUSTMENT
M1423001500292
1. Check that the door inside handle play is within
the standard value range.
Standard value (B):
Front door: 10.4 ± 9.6 mm
Rear door: 10 ± 9.6 mm2. If the door inside handle play is outside the
standard value range.
3. Remove the door trim assembly (Refer to GROUP
52A, Door trim P.52A-15).
4. Remove the waterproof film (Refer to P.42-39).
5. Adjust the door inside handle play with the outer
cable end connecting the door inside handle and
inside lock cable.
AC006114Y0705AUAB
A
A
BSection A – A
AC100404
AB
Clip Inner cable
Outer cable end
Inside handle rodDoor inside handle

DOOR
BODY42-31
DOOR ASSEMBLY
REMOVAL AND INSTALLATIONM1423002200283
Post-installation Operation
•Door Fit Adjustment (Refer to P.42-27.)
Y0655AU
AC006125
ACX00503
Y0652AU
5, 6
AB


1
2
3 4
5
678
910 1
234
5
67
8
9
10 11.5 ± 0.5 N·m 1.5 ± 0.5 N·m
11 ± 2 N·m11 ± 2 N·m
11 ± 2 N·m
11 ± 2 N·m 21 ± 4 N·m 27 ± 5 N·m 21 ± 4 N·m 27 ± 5 N·m
21 ± 4 N·m 27 ± 5 N·m
21 ± 4 N·m 27 ± 5 N·m
Removal
1. Damper mail
Door assembly removal steps
2. Harness connector
3. Door check connecting bolt
4. Door assembly
5. Door upper hinge
6. Door lower hingeStriker removal steps>>A<<7. Striker
8. Striker shim
Door switch removal steps
9. Door switch cap
10. Door switch

DOOR
BODY42-33
AC305108
NOTE
: Clip positions
: Claw positions
View A
B
B
B
B C
CC
CC
CC
C
Section B - B
Door trim
ClipSection C - C
AB
Door trim
Claw
7
7
7 7
A
AC305109
NOTE
: Clip positions
: Claw positions
E
E
E
E F
FF
FF
FF
F
Section E - EView D
Door trim
ClipSection F - F
Door trim
Claw
D

7
7 7
AB
7
Door window regulator assembly
removal steps
•Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-15.)
•Waterproof film (Refer to P.42-39.)
<> >>B<<1. Window regulator assembly
<> >>B<<2. Power window motor assembly
Door window glass removal steps
•Window glass runchannel (Refer to
P.42-39.)
3. Door window glassStationary window glass removal
steps
•Window glass runchannel (Refer to
P.42-39.)
•Door beltline inner weatherstrip
(Refer to P.42-39.)
3. Door window glass<> >>A<<4. Centre sash upper
5. Stationary window glass
6. Stationary window weatherstrip
Power window switch removal steps
7. Power window switch panel assembly