2005 MITSUBISHI LANCER EVOLUTION IX clock

ENGINE ELECTRICAL – CHARGING SYSTEM
16-3
Removal guidelines
 
A



Removing the delivery pipe, the injector, and the fuel
pressure regulator ASSY
Loosen the bolts holding it in place, slightly dislodge all of the
components and make space for the alternator to be removed.
 
B


Removing the drive belt
The following procedures are necessary because a serpentine drive
system with auto-tensioner has been installed.
1. Insert a 12.7sq spinner handle into the auto-tensioner hole, and
turn the auto-tensioner in an anti-clockwise direction until it
reaches the stopper.
2. Align the A hole and the B hole, hold them in place by inserting
an L-shaped hexagonal Allen Key, and remove the drive belt.
Caution
If planning to re-use the drive belt, ensure that it will be
refitted the same way round, by marking the back of the belt
with chalk arrows indicating the direction of movement.
 
C


Removing the alternator
Push the whole engine up using a garage jack, and remove the
alternator from above.
AholeB hole
L-shaped
hexagonal
Allen
wrench

Related Documentation
Cautionary Note regarding servicing of vehicles fitted with SRS airbags and/or seatbelts
with pre-tensioner systems.
Warnings:
1. Incorrect inspection or servicing of a component part of the SRS airbag system or seatbelt pre-tensioner system,
or a part relating to these systems, may cause accidental operation (deployment) of the SRS airbag or seatbelt
pre-tensioners, or may cause these systems to be disabled, leading in either case the risk of serious injury.
2. If parts may be affected by heat during painting operations, then those parts must be removed in advance. This
applies to the SRS-ECU, airbag modules (driver’s sear and front passenger’s seat), clock springs, front impact
sensors, side impact sensors, and pre-tensioner seatbelts.
• 93ºC or above : SRS-ECU, airbag modules (driver’s sear and front passenger’s seat), clock springs, front
impact sensors, side impact sensors
•90ºC or above : Pre-tensioner seatbelts
3. The component parts of the SRS airbag system or seatbelt pre-tensioner system, and parts relating to these
systems, must always be inspected and serviced by a Mitsubishi dealer.
4. Service personnel must read the relevant service manuals (particularly, Section 52B – SRS Airbags) carefully and
thoroughly, before inspecting or servicing the component parts of the SRS airbag system or seatbelt pre-
tensioner system, and parts relating to these systems.

GENERAL INFORMATION - HOW TO READ THE WIRING DIAGRAMS0-3
Reading Layout Diagrams
The wiring layout diagrams give a clear and simple illustration of the connector positions and the routing of the wiring
harnesses at different points in the actual vehicle.
Indicates connector number.
The same connector number is used in the circuit diagrams, so that connector positions can be located easily.
The initial letter indicates the installation position of the connector, and the number that follows is the unique number for that
connector. In principle, the connectors are numbered in clockwise order in each layout diagrams, starting from the top left-hand side.
Example : A – 19Unique connector number (serial number)
Connector location code
A: Engine compartment D: Floor / Roof
B: Engine / Transmission E: Door
C: Instrument panel F: Tail gate
Indicates earth point.
The same earth numbers are used in the circuit
diagrams, so earth points can be located easily.
For details of earth points, refer to Section 2,
"Individual Part Installation Positions – Earth".
Indicates name of harness
Shows section covered with
corrugated tube.
The * symbol shows a standard
harness mounting point.
Indicates the external colour of the harness.
(Black, unless specified otherwise.)
R : Red
Y: Yellow
The number of connector pins and the connector colour (except
cream colour)* are indicated, so that they can be located easily.
Example : 2 – Black
*^: Typical connector colours:
Black, grey, red, blue, yellow, green, brown, etc.
Colour of connector pins(Cream colour, unless specified
otherwise)
Number of connector pinsA-15 (2) Fog lamp (RH)
A-16 (2-Black) Windshield washer motor
A-17 (2-Black) Headlamp (RH)
A-18 (2-Brown) Horn (LO)
A-19 (2-Green) Dual pressure switch
Indicates the device to which the
connector is connected.
Front
harness

LAYOUT DIAGRAMS - INSTRUMENT PANEL1-10
C-01 (4) Register (vehicle with heater, manual
A/C)
C-02 (2-black) Front passenger airbag module (squib)
C-03 (7) Internal / External air switching damper
motor
C-04 (7) Instrument panel harness / A/C harness
junction (vehicle with heater, manual A/C)
(13) Instrument panel harness / A/C harness
junction (vehicle with fully automatic A/C)
C-05 (2) Air thermo sensor (vehicle with fully
automatic A/C)
C-06 (13) J/C (5)
C-07 (22-grey) J/C (5)
C-08 (6) Motor & potentiometer for air mix door
(vehicle with fully automatic A/C)
C-09 (2) Heater water temperature sensor (vehicle
with fully automatic A/C)C-10 (6) Motor and potentiometer for blower
switching damper (vehicle with fully
automatic A/C)
C-13 (4) Clock
C-14 (4) Hazard switch
C-15 (6) Blower switch (vehicle with heater ,
manual A/C)
C-16 (12-black) Heater control unit (vehicle with heater) or
A/C ECU (vehicle with manual A/C)
C-17 (20-black) A/C ECU (vehicle with fully automatic
A/C)
C-18 (16-black) A/C ECU (vehicle with fully automatic
A/C)
C-20 (22-blue) Instrument panel harness / Control
harness junction
C-21 (10-grey) Instruction panel harness / Control
harness junction
INSTRUMENT PANEL
Connector Symbol
A/C harness
Control harness
Floor harness (LH) Front door harness (LH)Front harness (LH)Tweeter sub-harnessInstrument panel harness Front passenger side

LAYOUT DIAGRAMS - INSTRUMENT PANEL1-14
C-201 (6) Ignition switch
C-202 (7) Key reminder switch
C-203 (10) Column switch
C-204 (4-yellow) Clock spring
C-205 (6) Clock spring
C-206 (1) Horn switch
C-207 (2) Driver’s airbag module (squib)
C-208 (13) Instrument panel harness / J/B junctionC-209 (14) Instrument panel harness / J/B junction
C-210 (6) Instrument panel harness / J/B junction
C-211 (1-black) Instrument panel harness / J/B junction
C-212 (28) Instrument panel harness / J/B junction
C-213 (5) Demister relay
Instrument panel (cont’d)
Connector Symbol
Steering wheel
Clock spring
Instrument panel
harness

3-1
SECTION 3
CIRCUIT DIAGRAMS
CONTENTS
J/B ............................................................3-4
J/C ............................................................3-6
Central Junction....................................3-11
Power Supply ........................................3-18
Starting System ....................................3-23
Ignition ...................................................3-24
Charging ................................................3-26
Engine Control ......................................3-28
Cooling ..................................................3-36
Lighting
Headlights (excl. discharge type).....................3-38
Headlights (discharge type) .............................3-42
Tail lights, position lights, licence plate
lights, lighting monitor report buzzer................3-46
Cabin lights, boot compartment lights,
ignition key cylinder illumination light,
door ajar indicator light ....................................3-50
Fog lamps ........................................................3-54
Headlight levelling system ...............................3-58
Signals
Turn signal lights, hazard warning lights .........3-60
Reversing lights ...............................................3-64
Stop lights ........................................................3-65
Horn .................................................................3-66
Meters
Needle meters..................................................3-68
Remaining fuel warning light, oil pressure
warning light, brake warning light,
seatbelt warning light .......................................3-70
Door Opening / Closing Control
Power windows ................................................3-72
Central door locking
(vehicle without keyless entry) .........................3-78
Central door locking
(vehicle with keyless entry) ..............................3-80
Temperature Control
Heater ..............................................................3-86
Manual air-conditioning ....................................3-90
Fully automatic air-conditioning .......................3-96
Vision / Safety
Windscreen washer / wipers ..........................3-104
Rear washer / wiper .......................................3-108
Demister
(vehicle with heater or manual A/C) ...............3-110
Demister, door mirror heating elements
(vehicle with full auto A/C)..............................3-112
Electric stowable remote control
door mirrors ....................................................3-114
Accessories
Spare audio connectors .................................3-118
Clock ..............................................................3-120
Cigarette lighter, ashtray illumination lamp ....3-121
Cont. on next page

CIRCUIT DIAGRAMS - J/C3-6
J/C
Note :
In the actual vehicle, any of the terminals connected inside the J/C
may be used. Therefore the terminal numbers indicated on the circuit
diagrams may not correspond to the terminal sequence in the vehicle.
• Windscreen
washer/wiper
• Turn signal
lights, hazard
lights
• Tail lights,
position lights,
licence plate
lights, lighting
monitor
warning
buzzer•Fog lamps
•Headlights
•Headlight
levelling
system
•Rear washer /
wiper
Full auto A/C
Generic spare
connector
Generic spare
connectorFog lamps
Spare audio
connector
• Demister (vehicle w/out
full auto A/C)
• Demister, door mirror
heating elements (vehicle
with full auto A/C)
• Heater
• Full auto A/C
• Manual A/CCigarette
lighter, ashtray,
illumination
light
Clock• ACD (vehicle
w/out AYC)
• ACD, AYC
Head-light
levelling systemTurn signal
lights, hazard
lights
Inter-cooler
water spray• ACD (vehicle w/out AYC)
• ACD, AYC
• Intercooler water spray
• Clock
• Cigarette lighter, ashtray
illumination lights
• Needle meters
• Turn signal lights, hazard
lights
• Demister (vehicle w/out full
auto A/C)
• Demister, door mirror heating
elements (vehicle with full
auto A/C)
• Tail lights, position lights,
licence plate lights, lighting
monitor warning buzzer
• Generic spare connector
• Fog lamps
• Full auto A/C Clock
Spare audio
connector• ACD (vehicle
w/out AYC)
• ACD, AYC
• Engine control
• Warning lights
• Needle metersGeneric
fuse
J/B
(
)
Generic
fuse

CIRCUIT DIAGRAMS - J/C3-8
J/C (cont’d)
•Ignition key
reminder
buzzer
•Windscreen
washer / wiper
•Sunroof
•Security alarm
•Central door
locking
•Turn signal
lights, hazard
lights•Tail lights,
position lights,
licence plate
lights, lighting
monitor
warning buzzer
•Electric
stowable
remote control
door mirrors
•Power
windows
•Heater
•Fog lamps•Full auto A/C
•Headlights
•Manual A/C
•Rear washer /
wiper
•Cabin lights,
boot
compartment
lights, ignition
key cylinder
illumination
light, door ajar
indicator light•Ignition key reminder buzzer
•Intercooler water spray
•Security alarm
•Central door locking (vehicle
with keyless entry)
•Cabin lights, boot
compartment lights, ignition
key cylinder illumination light,
door ajar indicator light
•Warning lights
•Starting system
Electric stowable
remote control
door mirror
Headlight
levelling
system
•ABS
•ACD
(vehicle
w/out AYC)
•ACD, AYC•Clock
•Turn signal
lights,
hazard lights
Fog lamps
Headlight
levelling systemFog lamps
Cigarette
lighter
illumination
light•Demister (vehicle
w/out full auto A/C)
•Demister, door
mirror heating
elements (vehicle
with full auto A/C)
•Heater
•Full auto A/C
•Manual A/C•ACD (vehicle
w/out AYC)
•ACD, AYC
Intercooler
water spray
Turn signal lights,
hazard lightsNeedle meters