Page 768 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-67
STEP 5. Recheck for diagnostic trouble code.
Check again if the DTC is set.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the DTC is set.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : A poor connection, open circuit or other intermittent
malfunction is present in the lines between the
Electronic control unit and the A/C-ECU (Refer to
GROUP 00, How to Use Troubleshooting/Inspection
Service Points
How to Cope with Intermittent
Malfunctions P.00-14.)
NO : Replace the A/C-ECU. On completion, check that the
DTC is not reset.
Page 773 of 1500
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HEATER, AIR CONDITIONING AND VENTILATION55-72
NOTE: Also check junction block connectors C-211(terminal
16) and C-215 (terminal 2) for loose, corroded, or damaged ter-
minals, or terminals pushed back in the connector. If junction
block connector C-211 or C-215 is damaged, repair or replace
the connector as described in GROUP 00E, Harness Connec-
tor Inspection P.00E-2.
Q: Is the wiring harness between outside/inside air
selection damper control motor connector C-106
(terminal 1) and the ignition switch (IG2) in good
condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.
NO : Repair the wiring harness. Check that the
outside/inside air selection damper control motor
works normally.
Page 777 of 1500

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-76
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Check the defogger and outside/inside air
selection damper control motor operation.
Q: Do the defogger and outside/inside air selection damper
control motor work normally?
YES : Go to Step 2.
NO : Refer to Inspection procedure 10, "Malfunction of the
A/C-ECU power supply system P.55-122."
STEP 2. Check the blower motor operation.
Q: Does the blower motor work normally?
YES : Go to Step 3.
NO : Refer to Inspection procedure 5, "Front blower fan
and motor do not turn P.55-89."
STEP 3. Check the A/C compressor.
Check the A/C compressor for compressor oil leaks.
Q: Is the check result satisfactory?
YES : Go to Step 4.
NO : Replace the A/C compressor or the expansion valve.
STEP 4. Using scan tool , read the A/C diagnostic trouble
code.
Check if an A/C-ECU DTC is set.
(1) Connect scan tool to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check if the DTC is set.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Go to Step 5.
NO : Refer to DIAGNOSTIC TROUBLE CODE CHART
P.55-9.
Page 782 of 1500
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HEATER, AIR CONDITIONING AND VENTILATION55-81
NOTE: Also check intermediate connector A-13, junction block
connectors C-214 and C-215 for loose, corroded, or damaged
terminals, or terminals pushed back in the connector. If inter-
mediate connector A-13, junction block connector C-214 or
C-215 is damaged, repair or replace the connector as
described in GROUP 00E, Harness Connector Inspection
P.00E-2.
Q: Is the wiring harness between A/C compressor clutch
relay connector B-18X (terminal 2) and the ignition
switch (IG2) in good condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.
NO : Repair the wiring harness. Check that the air
conditioning works normally.
Page 793 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-92
STEP 4. Check the blower relay continuity.
Follow the table below to check the blower relay for continuity.
Q: Is the blower relay continuity in good condition?
YES : Go to Step 5.
NO : Replace the blower relay. The blower motor should
operate normally.
STEP 5. Measure the voltage at blower relay connector
C-202.
(1) Disconnect blower relay connector C-202, and measure the
voltage at the junction block side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal 1 and ground.
The measured value should be approximately 12 volts
(battery positive voltage).
Q: Is the measured voltage approx. 12 volts?
YES : Go to Step 7.
NO : Go to Step 6. BATTERY
VOLTAGETESTER
CONNECTIONSPECIFIED
CONDITION
Not applied 4
5 Open circuit
Connect
terminal 1 to the
positive battery
terminal
Connect
terminal 3 to the
negative battery
terminal4
5 Less than 2 ohms
Page 794 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-93
STEP 6. Check the wiring harness between blower relay
connector C-202 (terminal 1) and the ignition switch (IG2).
NOTE: Also check junction block connector C-215 for loose,
corroded, or damaged terminals, or terminals pushed back in
the connector. If junction block connector C-215 is damaged,
repair or replace the connector as described in GROUP 00E,
Harness Connector Inspection P.00E-2.
Q: Is the wiring harness between blower relay connector
C-202 (terminal 1) and the ignition switch (IG2) in good
condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.
NO : Repair the wiring harness. The blower motor should
operate normally.
Page 795 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-94
STEP 7. Measure the voltage at blower relay connector
C-202.
(1) Disconnect blower relay connector C-202, and measure the
voltage at the junction block side.
(2) Measure the voltage between terminal 5 and ground.
The measured value should be approximately 12 volts
(battery positive voltage).
Q: Is the measured voltage approx. 12 volts?
YES : Go to Step 9.
NO : Go to Step 8.
Page 797 of 1500
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HEATER, AIR CONDITIONING AND VENTILATION55-96
NOTE: Also check intermediate connector C-31 and junction
block connector C-216 for loose, corroded, or damaged termi-
nals, or terminals pushed back in the connector. If intermediate
connector C-31, junction block connector C-216 is damaged,
repair or replace the connector as described in GROUP 00E,
Harness Connector Inspection P.00E-2.
Q: Is the wiring harness between blower relay connector
C-202 (terminal 5) and fusible link (1) in good condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.
NO : Repair the wiring harness. The blower motor should
operate normally.
STEP 9. Check the wiring harness between blower relay
connector C-202 (terminal 3) and A/C-ECU connector C-15
(terminal 9).