2005 MITSUBISHI 380 Brake pad

DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM35A-39
PAD WEAR CHECK
Always replace both brake pads on each wheel as
a set (both front wheels or both rear wheels). Fail-
ure to do so will result in uneven braking, which
may cause unreliable brake operation.
If there is significant difference in the thickness of
the pads on the left and right sides, check the slid-
ing condition of the piston and slide pins.
1. Measure thickness at the thinnest and most worn area of the
pad.
Standard value: 10 mm (0.39 inch)
Minimum limit: 2.0 mm (0.08 inch)
2. Replace the pad assembly if pad thickness is less than the
limit value.

SPECIFICATIONS
BASIC BRAKE SYSTEM35A-40
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1351009600390
GENERAL SPECIFICATIONSM1351000200362
ITEM SPECIFICATION
Brake line
Brake tube flare nut 15
2 Nm
Brake pedal
Brake booster nut 14
2 Nm
Brake pedal bolt 13
2 Nm
Front disc brake
Brake hose connector bolt 30
4 Nm
Caliper bleeder 12.5
1.5 Nm
Front brake assembly mounting bolt 100
10 Nm
Front brake bolt (guide pin bolt) 36.5
1.5 Nm
Master cylinder assembly and brake booster
Brake booster nut 14
2 Nm
Brake master cylinder mounting nut 25
2 Nm
Rear disc brake
Brake hose connector bolt 30
4 Nm
Caliper bleeder 12.5
1.5 Nm
Rear brake assembly mounting bolt 60
5 Nm
Rear brake bolt (guide pin bolt) 36.5
1.5 Nm
ITEM SPECIFICATION
Master
cylinderType Tandem type
I.D. mm 25.4
Brake
boosterType Vacuum type, tandem
Effective dia. of power
cylinder mm 205 + 230
Boosting ratio 6.5
Rear wheel hydraulic control method Electronic brake-force distribution (EBD)
Front brakes Type Floating caliper, Aluminium housing, 2 piston, ventilated disc
Disc effective dia
thickness
mm 296 28.0
Wheel cylinder I.D. mm 42.0 x 2
Pad thickness mm 10.0
Clearance adjustment Automatic

SPECIFICATIONS
BASIC BRAKE SYSTEM35A-41
SERVICE SPECIFICATIONSM1351000300477
LUBRICANTSM1351000400429
Rear brakes Type Floating caliper, Aluminium housing, 1 piston, ventilated disc
Disc effective dia
thickness
mm 303 18
Wheel cylinder I.D. mm 40.5
Pad thickness mm 10.0
Clearance adjustment Automatic ITEM SPECIFICATION
ITEM STANDARD VALUE LIMIT
Brake pedal height mm A/T 168.5
171.5
M/T 169.4 172.4
Brake pedal free play mm 3
8
Brake pedal to floor board clearance mm 110 or more
Disc brake pad thickness mm 10.0 Minimum 2.0
Disc brake disc thickness
mm Front 28.0 Minimum 26.4
Rear 18.0 Minimum 16.4
Disc brake disc run-out
mm Front
0.1
Rear
0.04
Disc brake drag force N Front 64 or less
Rear 54 or less
Hub end play mm 0.05
Brake booster push rod protruding length mm.
[When applying negative pressure of 66.7 kPa to the
brake booster]5.0
0.1
ITEM SPECIFIED LUBRICANT
Brake fluid DOT3 or DOT4
Piston boot, piston seal Repair kit grease
Front brake pin, rear brake pin (guide pin)

GENERAL00-2
MAINTENANCE SERVICE . . . . . . . .00-37
1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTION, AND FUEL TANK FILLER
TUBE CAP) (CHECK FOR LEAKS) . . . . . . 00-37
2. FUEL HOSES (CHECK CONDITION) . . 00-37
3. AIR CLEANER FILTER (REPLACE). . . . 00-37
4. EVAPORATIVE EMISSION SYSTEM
(EXCEPT EVAPORATIVE EMISSION
CANISTER) (CHECK FOR CLOGGING) . . 00-37
5. SPARK PLUGS (REPLACE). . . . . . . . . . 00-38
7. TIMING BELT (REPLACE) . . . . . . . . . . . 00-38
8. DRIVE BELTS (FOR ALTERNATOR, POWER
STEERING PUMP AND AIR CONDITIONING)
(CHECK) . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-39
9. EXHAUST SYSTEM (CONNECTIONS
PORTION OF MUFFLER, MUFFLER PIPES
AND CONVERTER HEAT SHIELDS) (CHECK
AND SERVICE AS REQUIRED) . . . . . . . . . 00-44
10. ENGINE OIL (CHANGE) . . . . . . . . . . . . 00-4411. ENGINE OIL FILTER (REPLACE) . . . . 00-44
12. TRANSMISSION FLUID . . . . . . . . . . . . 00-45
13. ENGINE COOLANT (CHANGE) . . . . . . 00-47
14. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT). . . . . . . . . . . . 00-49
15. DISC BRAKE PADS, ROTORS
(INSPECT FOR WEAR) . . . . . . . . . . . . . . . 00-49
16. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS) . . . . . . . . . . 00-49
17. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS
AND DAMAGE) . . . . . . . . . . . . . . . . . . . . . . 00-50
18. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE) . . . . . . . . 00-50
19. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE) . . . . . . . . . . 00-51
20. SRS AIR BAG (INSPECT FOR SRS
SYSTEM). . . . . . . . . . . . . . . . . . . . . . . . . . . 00-51
21. TYRES (ROTATE). . . . . . . . . . . . . . . . . 00-58

MAINTENANCE SERVICE
GENERAL00-49
14.Remove the radiator cap after the engine has cooled, and
pour in coolant up to the brim. Reinstall the cap.
Do not overfill the radiator condenser tank assembly.
15.Add coolant to the radiator condenser tank assembly
between the "FULL" and "LOW" mark if necessary.
13. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT)
M1001009700034
Inspect the surface of radiator hoses and heater hoses for heat
and mechanical damage. Hard and brittle rubber, cracking,
tears, cuts, abrasions and excessive swelling indicate deterio-
ration of the rubber.
14. DISC BRAKE PADS, ROTORS (INSPECT FOR
WEAR)
M1001003200291
Check for fluid contamination and wear. Replace the complete
set of pads if any one pad is defective.
Thickness of lining
Minimum limit: 2.0 mm
The pads for the right and left wheels should be replaced
at the same time. Never split or intermix brake pad sets. All
four pads must be replaced as a complete set.
15. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS)
M1001003400314
Inspection of brake hoses should be included in all brake ser-
vice operations.
The hoses should be checked for:
1. Incorrect length, severe surface cracking, stretching,
scuffing or worn spots (If the fabric casing of the hoses is
exposed by cracks or abrasion in the rubber hose cover, the
hoses should be replaced. Eventual deterioration of the
hose and possible bursting failure may occur).
2. Incorrect installation, twisting or interference with wheel, tyre
or chassis.