Page 951 of 1500
Page 955 of 1500
Page 956 of 1500
WATER HOSE AND WATER PIPE
ENGINE COOLING14-41
INSTALLATION SERVICE POINTS
.
>>A<< O-RING INSTALLATION
Do not allow engine oil or other grease to adhere to the
O-ring
Insert the O-ring to the water pipe, and coat the outer portion of
the O-ring with water or engine coolant.
.
>>B<< ENGINE COOLANT TEMPERATURE
SENSOR INSTALLATION
Apply the specified sealant to the thread of the engine coolant
temperature sensor, and then tighten it to the specified torque.
Specified Sealant: 3M
AAD Part No. 8731 or equiva-
lent
.
>>C<< RADIATOR UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the water outlet
fitting.
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.
INSPECTIONM1141003400337.
Water Pipe and Hose Check
Check the water pipe and hose for cracks, damage and clogs.
Replace them if necessary.
Page 957 of 1500
SPECIFICATIONS
ENGINE COOLING14-42
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1141005000346
ITEM SPECIFICATION
Cylinder block drain plug 39
5 Nm (29 3 ft-lb)
Radiator
Front end structure bar bolt M8
10 11 2 Nm (98 17 in-lb)
M8
20 22 4 Nm (16 3 ft-lb)
Thermostat
Control harness bolt 5.0
1.0 Nm (44 9 in-lb)
Grounding bolt M6 9.0
2.0 Nm (80 17 in-lb)
M8 22
4 Nm (16 3 ft-lb)
Water inlet fitting bolt 19
1 Nm (14 1 ft-lb)
Water hose and water pipe
Engine coolant temperature sensor 29
10 Nm
Thermostat housing bolt 19
1 Nm (14 1 ft-lb)
Water pump inlet pipe 11
1 Nm (98 8 ft-lb)
Water pump
Water pump bolt M8 42
8 Nm (31 6 ft-lb)
M10 24
3 Nm (18 2 ft-lb)
Water pump bracket bolt 24
3 Nm (18 2 ft-lb)
Page 958 of 1500
SPECIFICATIONS
ENGINE COOLING14-43
SERVICE SPECIFICATIONM1141000300449
CAPACITIESM1141005100138
SEALANTSM1141000500368
ITEM STANDARD VALUE LIMIT
Fan Controller V A/C OFF 1 or less -
A/C ON Repeat
8.2
2.6
System voltage
2.6-
High-pressure valve opening pressure of radiator cap kPa (psi) 93
123 (14 18) Minimum 83 (12)
Thermostat Valve opening temperature
of thermostat
C (F)3.8L Engine 88
1.5 (190 3)
-
Full-opening temperature
of thermostat
C (F)3.8L Engine 100 (212)
-
Valve lift mm (in) 3.8L Engine 9.0 (0.35) or more
-
ITEM
QUANTITY dm3 (qt)
Long life antifreeze coolant or an equivalent 3.8L Engine 8.7 (9.2)
ITEM SPECIFIED SEALANT
Cylinder block drain plug 3M
AAD Part No.8731 or equivalent
Engine coolant temperature sensor
Page 1245 of 1500

PRECAUTIONS BEFORE SERVICE
GENERAL00-24
SERVICING ELECTRICAL SYSTEMM1001011900057
Battery posts, terminals and related accessories con-
tain lead and lead compounds. WASH HANDS AFTER
HANDLING.
1. Note the following before proceeding with working on the
electrical system.
Never perform unauthorized modifications to any electrical
device or wiring. Such modifications might lead to a vehicle
malfunction, over-capacity or short-circuit that could result in
a fire in the vehicle.
Before connecting or disconnecting the negative bat-
tery cable, be sure to turn the ignition switch to the
"LOCK" (OFF) position and turn off the lights (If this is
not done, there is the possibility of semiconductor
parts being damaged).
After completion of the work (and the negative battery
terminals is connected), warm up the engine and allow
it to idle for approximately 10 minutes under the condi-
tions described below in order to stabilize engine con-
trol conditions, and then check to be sure that the idle
is satisfactory.
Engine coolant temperature: 85 to 95C (185 to
203
F)
Lights and all accessories: OFF
Transaxle: "N" or "P" position
Steering wheel: straight-forward position
2. When servicing the electrical system, disconnect the
negative cable terminal from the battery.
VEHICLE WASHINGM1001012000057
If high-pressure car-washing equipment or steam car-washing
equipment is used to wash the vehicle, be sure to maintain the
spray nozzle at a distance of at least approximately 50 cm (20
inches) from any plastic parts and all opening parts (doors, lug-
gage compartment, etc.).
Page 1257 of 1500

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE
GENERAL00-36
SELECTION OF COOLANT
.
COOLANT
Relationship between Coolant Concentration and Specific Gravity
If the concentration of the coolant is below 30%, the anti-corrosion property will be adversely
affected. In addition, if the concentration is above 50%, both the anti-freeze and engine cooling
properties will decrease, affecting the engine adversely. For these reasons, be sure to maintain
the concentration level within the specified range.
Do not use a mixture of different brands of anti-freeze.
Example
The safe operating temperature is
15C (5 F) when the specific gravity is 1.058 at the coolant temperature
of 20
C (68F) ENGINE COOLANT TEMPERATURE
C (F) AND SPECIFIC GRAVITYFREEZING
TEMPERATURESAFE OPERATING
TEMPERATURECOOLANT
CONCENTRATION
(SPECIFIC
VOLUME)
10 20 30 40 50
C (F)C (F)%
1.054 1.050 1.046 1.042 1.036
16 (3.2)11 ( 1 2 . 2 )30
1.063 1.058 1.054 1.049 1.044
20 (4)15 (5)35
1.071 1.067 1.062 1.057 1.052
25 (13)20 (4)40
1.079 1.074 1.069 1.064 1.058
30 (22)25 (13)45
1.087 1.082 1.076 1.070 1.064
36 (32.8)31 (23.8)50
1.095 1.090 1.084 1.077 1.070
42 (44)37 (35)55
1.103 1.098 1.092 1.084 1.076
50 (58)45 (49)60
Page 1268 of 1500

MAINTENANCE SERVICE
GENERAL00-47
6. Securely insert the dipstick.
NOTE: The transmission fluid should always be replaced
under the following conditions:
.
When troubleshooting the transaxle.
When overhauling the transaxle.
When the transmission fluid is noticeably dirty or burnt
(driving under severe conditions).
TRANSMISSION FLUID CHANGE
Refer to GROUP 23A, Automatic Transmission - On-vehicle
Service P.23A-296.
12. ENGINE COOLANT (CHANGE)M1001003100357
Check the cooling system parts such as the radiator, heater
and oil cooler hoses, thermostat and their connections for leak-
age and damage.
.
CHANGING COOLANT
1. Set the temperature control knob to the "HOT" position.
2. Run the engine until the engine coolant warms, and then
stop the engine.
When removing the radiator cap, use care to avoid
contact with hot coolant or steam. Place a shop towel
over the cap and turn the cap counterclockwise a lit-
tle to let the pressure escape through the vinyl tube.
After relieving the steam pressure, remove the cap by
slowly turning it counterclockwise.
3. Drain the water from the radiator, heater core and engine
after unplugging the radiator drain plug and removing the
radiator cap.