2005 MERCEDES-BENZ ML500 engine

255 Practical hints
What to do if …
Problem
Possible cause
Suggested solution
?
(USA only)
±
(Canada only)
The yellow engine malfunction
indicator lamp comes on while
driving.
A loss of pressure has been
detected in the fuel system.
The fuel cap may not be closed
properly or the fuel system
may be leaky.

Check the fuel cap (
page 219).
If it is not closed properly:

Close the fuel cap.
If it is closed properly:

Have the fuel system checked by an
authorized Mercedes-Benz Light Truck
Center.
Your fuel tank is empty.

After refuelling start the engine three
or four times in succession.
The limp-home mode is canceled. You do
not need to have your vehicle checked.

256 Practical hintsWhat to do if …Problem
Possible cause
Suggested solution
/
The yellow coolant warning lamp
comes on when the engine is
running.
The coolant is to hot.
The coolant level is too low.

Stop as soon as possible and allow
the engine and coolant to cool down.

Check the coolant level and add
coolant if necessary (
page 227).
If the warning lamp comes on frequently,
there is a leak in the cooling system.

Have the cooling system checked by
an authorized Mercedes-Benz Light
Truck Center.
The coolant temperature gauge is above
248°F (120°C).
The coolant level is too low.

Stop as soon as possible and allow
the engine and coolant to cool down.

Add coolant to prevent engine from
overheating (
page 227).
If the coolant level is correct, the electrical
radiator fan may be broken.

If the coolant temperature is below
the red zone, immediately to the near-
est authorized Mercedes-Benz Light
Truck Center.
Avoid high engine loads (e.g. driving
uphill) and stop-and-go driving.

257 Practical hints
What to do if …
Warning!
G
Driving when your engine is badly overheat-
ed can cause some fluids which may have
leaked into the engine compartment to
catch fire. You could be seriously burned.
Steam from an overheated engine can cause
serious burns and can occur just by opening
the engine hood. Stay away from the engine
if you see or hear steam coming from it.
Turn off the engine, get out of the vehicle
and do not stand near the vehicle until the
engine has cooled down.Warning!
G
Do not spill antifreeze on hot engine parts.
Antifreeze contains ethylene glycol which
may burn if it comes into contact with hot
engine parts. You can be seriously burned.
!Do not ignore the coolant warning
lamps. Extended driving with the sym-
bol displayed may cause serious engine
damage not covered by the
Mercedes-Benz Limited Warranty.
Do not drive without sufficient amount
of coolant. The engine will overheat,
causing major engine damage.

259 Practical hints
What to do if …
Problem
Possible cause
Suggested solution
{
The yellow ETS malfunction indi-
cator lamp comes on while the
4-ETS / ESP warning lampv
flashes.
4-ETS has switched off to prevent overheat-
ing of the brakes. Also see 4-ETS / ESP warn-
ing lamp (
page 258).
As soon as the brakes have cooled off,
4-ETS switches on again.
The indicator lamp goes out.
4-ETS is malfunctioning and has switched off.

Have the 4-ETS checked at an autho-
rized Mercedes-Benz Light Truck Cen-
ter as soon as possible.
ê
The yellow LOW RANGE indicator
lamp flashes after one or more
switching conditions.
The gear selection conditions have not been
adhered to.

Repeat the gear selection process
(page 127).
ê
The yellow LOW RANGE indicator
lamp flashes after switching the
ignition on.
LOW RANGE mode is malfunctioning.
Have the LOW RANGE mode checked at
an authorized Mercedes-Benz Light Truck
Center.
The yellow fuel tank reserve
warning lamp comes on while
driving.
The fuel level has gone below the reserve
mark.

Refuel at the next gas station
(page 219).
The yellow fuel tank reserve
warning lamp flashes when leav-
ing the engine running.
The fuel cap is not closed tightly.

Check the fuel cap (
page 219).

260 Practical hintsWhat to do if …Problem
Possible cause
Suggested solution
:
The yellow warning lamp flashes
after starting the engine or while
driving.
The engine oil level has sunk to the minimum
level. If the engine oil level continues to sink,
the warning lamp will light up.

Add approved oil at the next gas
station (
page 314).

If oil loss is visible on the engine, have
the malfunction corrected as soon as
possible at a Mercedes-Benz Light
Truck Center.
_
The red indicator lamp does not
go out after starting the engine.
The adjustable telescoping steering column
is not properly locked.

Lock the adjustable steering column
(page 40).
‡
The green front fog lamp indica-
tor lamp lights up when ignition
is turned on.
The front fog lamps are switched on.

Fog lamps (
page 111).
<
The red seat belt telltale
illuminates for a brief period
after starting the engine.
The telltale reminds you to fasten seat belts.

Fasten your seat belt (
page 64).
The telltale goes out.
W
The yellow low washer system
fluid level lamp comes on after
starting the engine or while driv-
ing.
There is approximately 1.3 US qt. (1.25 l) of
washer fluid remaining in the reservoir.

Add washer fluid (
page 230).
The washer fluid may have frozen.

Move the vehicle to a warmer environ-
ment so that the washer fluid will
thaw.

Correct the concentration level after
the washer fluid in the reservoir
thaws.

261 Practical hints
What to do if …
Problem
Possible cause
Suggested solution
#
The red charge indicator lamp
comes on when the engine is
running.
The battery is no longer charging.
Possible causes:

alternator malfunctioning


broken poly-V-belt

Stop immediately and check the
poly-V-belt.
If it is broken

Do not continue to drive, before the
poly-V-belt is replaced.
Notify an authorized Mercedes-Benz
Light Truck Center.
2
The yellow brake indicator lamp
comes on during braking or after
starting the engine.
The brake pads are worn down.

Have the system checked at an autho-
rized Mercedes-Benz Light Truck
Center.
!Brake pad thickness must be visually
checked by a qualified technician at the
intervals specified in the Maintenance
Booklet.

285 Practical hints
Flat tire

On wheel to be changed, loosen but do
not yet remove the wheel bolts
(approximately one full turn with
wrench).
The jack take-up brackets are located di-
rectly behind the front wheel housings and
in front of the rear wheel housings.1Take-up bracket
2Jack

Place jack on firm ground.

Position jack2 under the take-up
bracket1 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
!Do not position the jack on the body of
the vehicle, as this may cause damage
to the vehicle.

288 Practical hintsBatteryThe battery is located on the passenger
side of the engine compartment.
1Negative terminal
2Positive terminal
Warning!
G
Failure to follow these instructions can
result in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 228).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the steering lock. Other-
wise the alternator and other electronic
components could be severely dam-
aged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Maintenance Booklet for main-
tenance intervals or contact an autho-
rized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.