2005 MERCEDES-BENZ ML500 engine

Our company and staff congratulate you
on the purchase of your new
Mercedes-Benz.
Your selection of our product is a demon-
stration of your trust in our company
name. Furthermore, it exemplifies your de-
sire to own an automobile that will be as
easy as possible to operate and provide
years of service.
Your Mercedes-Benz represents the ef-
forts of many skilled engineers and crafts-
men. To help assure your driving pleasure,
and also the safety of you and your passen-
gers, we ask you to make a small invest-
ment of time:


Please read this manual carefully,
then return it to your vehicle where it
will be handy for your reference.


Please follow the recommendations
contained in this manual. They are de-
signed to acquaint you with the opera-
tion of your Mercedes-Benz.


Please pay attention to the warnings
and cautions contained in this manual.
They are designed to help improve the
safety of the vehicle operator and oc-
cupants.
We extend our best wishes for many miles
of safe, pleasurable driving.
Mercedes-Benz USA, LLC
A DaimlerChrysler Company

Contents
Introduction.......................................... 9
Product information ................................ 9
Operator’s Manual ............................... 10
Service and warranty information .. 10
Important notice for California
retail buyers and lessees of
Mercedes-Benz automobiles .......... 11
Maintenance .................................. 12
Roadside Assistance ...................... 12
Change of address or ownership.... 13
Operating your vehicle outside
the USA or Canada......................... 13
Where to find it .................................... 15
Symbols ............................................... 16
Operating safety .................................. 17
Proper use of the vehicle ............... 17
Problems with your vehicle .................. 18
Reporting safety defects...................... 19
Reporting safety defects ................ 19
Vehicle data recording......................... 20
Information regarding
electronic
recording devices........................... 20
At a glance.......................................... 21
Cockpit ................................................. 22
Instrument cluster ................................ 24
Center console ..................................... 27
Upper part ...................................... 27
Lower part ...................................... 28
Overhead control panel ........................ 29Getting started................................... 31
Unlocking ............................................. 32
Remote control with folding key ..... 32
Adjusting .............................................. 35
Seats............................................... 35
Steering wheel ................................ 40
Mirrors ............................................ 41
Driving .................................................. 43
Fastening the seat belts.................. 43
Starting the engine ......................... 47
Switching on headlamps ................. 50
Turn signals and high beam ............ 50
Windshield wipers ........................... 51
Rear window wiper / washer ........... 52
Problems while driving .................... 53Parking and locking .............................. 54
Parking brake ................................. 54
Switching off headlamps................. 55
Turning off engine ........................... 55
Locking ........................................... 56
Safety and Security........................... 57
Occupant safety ................................... 58
Airbags ........................................... 59
Seat belts ....................................... 64
Children in the vehicle .................... 67
Blocking of rear door
window operation ........................... 74
Panic alarm .......................................... 75
Activating........................................ 75
Deactivating.................................... 75
Driving safety systems ......................... 76
ABS ................................................. 76
BAS ................................................. 78
4-ETS .............................................. 79
EBP ................................................. 80
ESP ................................................. 80

ContentsAt the gas station............................... 219
Refueling ...................................... 219
Check regularly and
before a long trip .......................... 221
Engine compartment.......................... 222
Hood ............................................ 222
Engine oil...................................... 223
Transmission fluid level ................ 227
Coolant level ................................ 227
Battery ......................................... 228
Windshield / rear
window washer system and
headlamp cleaning system*......... 230
Tires and wheels ................................ 231
Important guidelines .................... 231
Life of tire ..................................... 232
Direction of rotation ..................... 232
Checking tire inflation pressure ... 232
Rotating wheels............................ 233
Winter driving..................................... 235
Winter tires................................... 235
Block heater (Canada only) .......... 236
Snow chains ................................. 236Maintenance ...................................... 237
Clearing the
maintenance service indicator ..... 237
Maintenance service
term exceeded ............................. 238
Calling up the
maintenance service indicator ..... 238
Resetting the
maintenance service indicator ..... 238
Vehicle care ....................................... 240
Cleaning and care of the vehicle .. 240
Practical hints.................................. 247
What to do if … .................................. 248
Lamps in instrument cluster ........ 248
Additional indicators
in the speedometer display .......... 263
Where will I find ...? ........................... 264
First aid kit ................................... 264
Vehicle tool kit ............................. 264
Spare wheel (space-saver tire) ..... 266Unlocking / locking in
an emergency .................................... 268
Unlocking the vehicle................... 268
Locking the vehicle ...................... 269
Fuel filler flap ............................... 269
Manually unlocking the
transmission gear selector lever .. 270
Opening / closing in
an emergency .................................... 271
Power tilt / sliding sunroof* ......... 271
Replacing key batteries ..................... 272
Remote control ............................ 273
Replacing bulbs ................................. 274
Bulbs ............................................ 274
Replacing bulbs for front lamps ... 276
Replacing bulbs for rear lamps .... 279
Adjusting headlamp aim .............. 282
Replacing wiper blades ...................... 283
Removing ..................................... 283
Installing ...................................... 283
Flat tire .............................................. 284
Mounting the spare wheel ........... 284

Contents
Battery ............................................... 288
Disconnecting the battery ............ 289
Removing the battery ................... 289
Charging and
reinstalling the battery ................. 289
Reconnecting the battery ............. 289
Jump starting ..................................... 291
Towing the vehicle ............................. 293
Front towing eye .......................... 295
Rear towing eye ........................... 295
Stranded vehicle .......................... 296
Fuses ................................................. 297
Aids for changing fuses ................ 298
Main fuse box............................... 298
Fuse box in
front passenger footwell .............. 299
Technical data.................................. 301
Parts service....................................... 302
Warranty coverage ............................. 303
Loss of Service and Warranty
Information Booklet ...................... 303
Identification labels ............................ 304
Layout of poly-V-belt drive .................. 305
Engine ................................................ 306
Rims and tires .................................... 307
Rims and tires ............................... 307
Spare wheel .................................. 308
Electrical system ................................ 309
Main Dimensions ................................ 310
Weights .............................................. 311Fuels, coolants, lubricants, etc. .......... 312
Capacities ..................................... 312
Engine oils .................................... 314
Engine oil additives ....................... 314
Air conditioning refrigerant ........... 314
Brake fluid .................................... 314
Premium unleaded gasoline.......... 315
Fuel requirements......................... 315
Gasoline additives......................... 315
Coolants ....................................... 316
Windshield washer and
headlamp cleaning* system ......... 319
Windshield and headlamp
washer fluid mixing ratio............... 319
Consumer information........................ 320
Uniform tire quality grading .......... 320
Technical terms............................... 323Index................................................. 329

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Truck” found in the Service and Warranty
Information Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,


unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,


gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.

17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could
seriously impair the operating safety of your
vehicle.
See an authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires / wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
o per at i ng s a fet y of yo ur veh ic l e. I f y ou f ee l a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires / wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and / or per-
sonal injury.

25 At a glance
Instrument cluster
Item
Page
1
Gauge for
Coolant tempera-
ture
118
Outside tempera-
ture
119
Fuel reserve
warning lamp
259
2
Knob for
Activating instru-
ment cluster
117
Adjusting intensity
of instrument lamps
117
Main odometer
118
Trip odometer
readout / reset
119
Activating
Maintenance
System indicator
237
Item
Page
3
Left indicator lamps
with:¿Brake Assist
System
(BAS) / Electronic
Stability Program
(ESP) malfunction
warning lamp
252
{Electronic Traction
System (4-ETS) mal-
function indicator
lamp
259
-Antilock Brake Sys-
tem (ABS) malfunc-
tion indicator lamp
248
2Brake pad wear in-
dicator lamp
261
:Low engine oil level
warning lamp
260
/Low engine coolant
level warning lamp
256
Item
Page
êLow range indicator
lamp
259
?Engine malfunction
indicator lamp,
USA only
254
±Engine malfunction
indicator lamp,
Canada only
254
4
Speedometer with:v4-ETS (Electronic
Traction
System)/Electronic
Stability Program
(ESP) warning lamp
258
Trip / main
odometer
118
Display for Mainte-
nance System
237
Engine oil level indi-
cator
224

33 Getting started
Unlocking
Steering lock positionsSteering lock0For removing key
The steering is locked when the key is
removed from the steering lock. If
necessary, move steering wheel
slightly to allow the locking mechanism
to engage.
1Unlocking steering
Power supply to some electrical con-
sumers, such as seat adjustment.2Ignition (power supply for all electrical
consumers) and driving position
All lamps in the instrument cluster
come on. If a lamp in the instrument
cluster fails to come on when the igni-
tion is switched on, have it checked
and replaced if necessary. If a lamp in
the instrument cluster remains on after
starting the engine or comes on while
driving, refer to “Lamps in instrument
cluster” (
page 248).
3Starting position
Warning!
G
When leaving the vehicle, always remove the
key from the steering lock and lock the vehi-
cle. Do not leave children unattended in the
vehicle, or with access to an unlocked vehi-
cle. Unsupervised use of vehicle equipment
may cause an accident and / or serious per-
sonal injury.iWhen you switch on the ignition, the in-
dicator and warning lamps in the instru-
ment cluster come on. This indicates
that the respective systems are opera-
tional. They should go out when the en-
gine is running.