2005 MERCEDES-BENZ E320CDI technical data

ContentsReplacing bulbs ................................. 417
Bulbs ............................................ 417
Replacing bulbs for front lamps.... 420
Replacing bulbs for rear lamps ..... 422
Replacing wiper blades ...................... 423
Removing wiper blades ................ 423
Installing wiper blades.................. 424
Flat tire .............................................. 425
Preparing the vehicle.................... 425
Mounting the spare wheel ............ 425
Bleeding the fuel system
(Diesel engine only) ........................... 432
Batteries ............................................ 433
Disconnecting the battery ............ 434
Removing the battery ................... 435
Charging and reinstalling the
battery.......................................... 435
Reconnecting the battery ............. 435
Jump starting ..................................... 436
Towing the vehicle ............................. 439
Installing towing eye bolt.............. 442
Fuses ................................................. 443
Fuse box in passenger
compartment................................ 443
Technical data................................. 445
Parts service ...................................... 446
Warranty coverage............................. 447
Loss of Service and Warranty
Information Booklet ..................... 447
Identification labels ........................... 448
Layout of poly-V-belt drive ................. 449
E 320/E 500 ................................ 449
E 55 AMG ..................................... 449
E 320 CDI..................................... 449
Engine................................................ 450
Rims and tires.................................... 453
Same size tires ............................. 454
Mixed size tires ............................ 456
Spare wheel ................................. 457
Electrical system ............................... 458
Main dimensions ............................... 459
Weights.............................................. 460Fuels, coolants, lubricants etc. .......... 461
Capacities .................................... 461
Engine oils ................................... 464
Engine oil additives ...................... 464
Air conditioning refrigerant .......... 464
Brake fluid.................................... 464
Premium unleaded gasoline
(Gasoline engine) ......................... 465
Gasoline additives
(Gasoline engine) ......................... 465
Fuel requirements ........................ 466
Coolants ...................................... 466
Windshield and headlamp washer
system ......................................... 469
Technical terms............................... 471Index................................................. 477

14 IntroductionWhere to find itThis Operator’s Manual is designed to pro-
vide comprehensive support information
for you, the vehicle operator. For easy
access, each section has its own reference
color:At a glance
Here you will find an overview of all the
controls that can be operated from the
driver’s seat.Getting started
Here you will find all the information you
need for your first drive. You should read
this section first if this is your first
Mercedes-Benz vehicle or if you are rent-
ing or borrowing this vehicle.Safety and Security
Here you will find descriptions of the safety
features of your vehicle.
Controls in detail
Here you will find detailed information
about the equipment installed in your vehi-
cle. This section expands on the “Getting
started” section and also describes techni-
cal innovations. If you are already familiar
with the basic functions of your vehicle,
this section will be of particular interest to
you.Operation
Here you will find all the information you
need for the proper operation of your vehi-
cle.Practical hints
This section provides fast assistance for
dealing with problems you may encounter.
Technical data
All important technical data for your vehi-
cle can be found in this section.Indexes
The glossary provides explanations of the
most important technical terms.
The table of contents and the index are de-
signed to help you find information quickly
and easily.
The following publications are part of your
vehicle documentation:

this Operator’s Manual


the Maintenance Booklet
Separate operating instructions will be
provided as required depending on the
equipment options installed in your vehi-
cle.

16 IntroductionOperating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could seri-
ously impair the operating safety of your
vehicle.
See your authorized Mercedes-Benz Center
for repairs or modifications to electronic
components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires / wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage to and impair the
operating safety of your vehicle. If you feel a
sudden strong vibration or ride disturbance,
or you suspect that damage to your vehicle
has occurred, you should turn on your haz-
ard warning flashers, carefully slow down,
and drive with caution to an area which is a
safe distance from the road.
Inspect the vehicle underbody and
tires / wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Center
or other qualified maintenance or repair fa-
cility for further inspection or repairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and/or per-
sonal injury.

305 Operation
Engine compartment
Checking engine oil level with the con-
trol system
When checking the oil level

the vehicle must be parked on level
ground


with the engine at operating tempera-
ture, the vehicle must have been
stationary for at least five minutes with
the engine turned off


with the engine not at operating tem-
perature yet, the vehicle must have
been stationary for at least 30 minutes
with the engine turned off
To check the engine oil level via the multi-
function display, do the following:

Switch on the ignition (
page 33).
The standard display (
page 145) should
appear in the multifunction display.

Press button k or j, on the
steering wheel until the following
message is seen in the multifunction
display:One of the following messages will
subsequently appear in the indicator:


Engine oil level ok


Add 1.0 Qt.
to reach max. oil level(Canada:
1.0 Liter
)


Add 1.5 Qts.
to reach max. oil level(Canada:
1.5 Liters
)


Add 2.0 Qts.
to reach max. oil level(Canada: 2
.0 Liters
)

If necessary, add engine oil.
For adding engine oil, see (
page 306).
For more information on engine oil, see the
“Technical data” section (
page 461) and
(
page 464).
Other display messages
If the SmartKey or KEYLESS-GO start/stop
button* is not in position 2, the following
message will appear:
Switch on ignition
to check engine oil level
Switch on the ignition (
page 33).
If you see the message:
Observe waiting period
iIf you want to interrupt the checking
procedure, press thek orj
button on the multifunction steering
wheel.

307 Operation
Engine compartment
1Filler cap (Gasoline engine)1Filler cap (Diesel engine)

Unscrew filler cap1 from filler neck.

Add engine oil as required. Be careful
not to overfill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.

Screw filler cap1 back on filler neck.
For more information on engine oil, see the
“Technical data” section (
page 461) and
(
page 464).!Excess oil must be siphoned or drained
off. It could cause damage to the
engine and catalytic converter (Gaso-
line engine) or oxidation catalyst (Die-
sel engine) not covered by the
Mercedes-Benz Limited Warranty.

309 Operation
Engine compartment

Replace and tighten cap.
For more information on coolant, see the
“Technical data” section (
page 466).
Battery
Your vehicle is equipped with two batter-
ies:

Auxiliary battery (located in the engine
compartment).


Main battery (starter and electrical
consumers; located in the trunk).
These batteries should always be suffi-
ciently charged in order to achieve their
rated service life. Refer to Maintenance
Booklet for battery maintenance intervals.
If you use your vehicle mostly for short-dis-
tance trips, you will need to have the bat-
tery charge checked more frequently.When replacing batteries, always use bat-
teries approved by Mercedes-Benz.
If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized Mercedes-Benz Center about
steps you need to observe.
Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
G
Observe all safety instructions
and precautions when handling
automotive batteries.
A
Risk of explosion.
D
Keep flames or sparks away
from battery. Do not smoke.
B
Battery acid is caustic. Do not
allow it to come into contact
with skin, eyes or clothing.
In case it does, immediately
flush affected area with clear
water and seek medical help if
necessary.
E
Wear eye protection.
C
Keep children away.
F
Follow the instructions in this
Operator's Manual.

319 Operation
Tires and wheels
Certification label
Even after careful determination of the
combined weight of all occupants, cargo
and the trailer tongue load (if applicable)
(page 319) as to not exceed the permis-
sible load limit, you must make sure that
your vehicle never exceeds the Gross Vehi-
cle Weight Rating (GVWR) and the Gross
Axle Weight Rating (GAWR) for either the
front or rear axle. You can obtain the
GVWR and GAWR from the Certification la-
bel. The Certification Label can be found
on the driver’s door B-pillar, see “Technical
data” (
page 448).Gross Vehicle Weight Rating (GVWR): The
total weight of the vehicle, all occupants,
all cargo, and the trailer tongue load
(
page 319) must never exceed the
GVWR.
Gross Axle Weight Rating (GAWR): The to-
tal allowable weight that can be carried by
a single axle (front or rear).
To assure that your vehicle does not ex-
ceed the maximum permissible weight
limits (GVWR and GAWR for front and rear
axle), have the loaded vehicle (including
driver, passengers and all cargo and, if ap-
plicable, trailer fully loaded) weighed on a
suitable commercial scale.Trailer tongue load
The tongue load of any trailer is an impor-
tant weight to measure because it affects
the load you can carry in your vehicle. If a
trailer is towed, the tongue load must be
added to the weight of all occupants riding
and any cargo you are carrying in the
vehicle. The tongue load typically is ten
percent of the trailer weight and every-
thing loaded in it.
Your Mercedes-Benz has been designed
primarily to carry passengers and their
cargo. Mercedes-Benz does not recom-
mend trailer towing with your vehicle.

445 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main dimensions
Weights
Fuels, coolants, lubricants etc.