Transmission Oil .....................................................103
Cooling System .......................................................
106
Anti-Freeze/Corrosion Inhibitor ...............................
107
Coolant Drain/Refill Procedure ................................
108
Washer Reservoir ...................................................
109
Wiper Blade .............................................................
109
Brake Fluid Reservoir ............................................... 110
Brake Pads ............................................................... 111
Brake Pipes and Hoses ............................................112
Air Cleaner Element ................................................. 113
Auxiliary Drive Belt ................................................... 114
Sparking Plugs ......................................................... 114
14. TIRES & WHEE
LS
Tires ................................................................ 115
Glossary of Terms .................................................... 115
T
ire Safety ................................................................ 115
Tire Care ................................................................ 117
Replacement Tires ................................................... 118
Tire Characteristics .................................................. 119
Winter T
ires .............................................................. 119
Tire Cha
ins ..............................................................120
Uniform T
ire Quality Grading ...................................120
Tire Placard
/Label ...................................................121
Steps
for Determining Correct Load Limit ...............122
Tire Ma
rkings ..........................................................123
T ire Inflator Aerosol .................................................
124
Wheels ...............................................................
126
Wheel Bolts .............................................................
126
Wheel Alignment & Tire Balance .............................
126
Wheel Replacement ................................................
127
15. ELECTRICAL
Battery ...............................................................129
Battery Access ........................................................
129
Disconnecting the Battery .......................................
129
Reconnecting the Battery ........................................
131
Battery Charging .....................................................
131
‘Jump’ Starting ........................................................
133
Electrical Accessories ...................................................
134
Inertia Switch ...............................................................
135
Fuses ...............................................................
135
Contents
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charged. If, in an emergency, the car has to be ‘jump’ started,
the subsequent conditions of car use may not allow for sufficient alternator charging of the battery to achieve a fully charged
state. The battery should be trickle charged until 12.8 volts is recorded, which process may take 24 hours or longer. Putting
the battery into service at a lower state of charge will reduce
the time period for which the car can be parked. A battery left
in a fully discharged state for a prolonged period, may not be recoverable to its original condition.
WARNING:
• Hydrogen gas generated by the battery could cause an explosion, resulting in severe personal injuries.
• Charge battery in a well ventilated area.
• Never charge a frozen battery. It may explode because of gas trapped in the ice. Allow a frozen battery to thaw
out first.
• If you get electrolyte, which is an acid, in your eyes or on your skin, immediately rinse with cold water for several minutes and call a doctor.
Unless you are using an automatic batter y management
conditioner, the battery should be removed from the car for
recharging, to a well ventilated area to avoid a build up of fumes
in the luggage compartment and to prevent damage to the car's
electrical system. Observe the safety precautions listed above
when removing the battery and take care to avoid sharp knocks
or shocks, keeping the battery as upright as possible. Beware
of the considerable weight of a battery, and take necessary precautions against personal injury. Check that the electrolyte level is between the upper and
lower markers on the battery case, and if necessary add dis
-
tilled water. The recommended bench charge rate is 4 amps.
When the battery is fully charged (12.8 volts), allow the battery
to stand for an hour before refitting to the car and reconnecting
the leads - see above.
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‘Jump’ StartingIf the battery becomes discharged to the extent that the en
-
gine cannot be started, proprietary good quality ‘jumper cables’ may be used to connect with the battery of a second car in order
to provide the energy necessary for starting.
WARNING: It is most important that the correct procedure is fol
-
lowed in order to avoid damage to either car’s electrical system, and most importantly, to minimise the danger of a
spark induced battery explosion. Check that the slave car
also has a NEGATIVE EARTH electrical system.
i) With the engine of the slave car running at a fast idle, use one jumper cable (red) to connect the positive (+) terminal of
one battery to the positive terminal of the other battery. Take
care during this process to avoid inadvertently earthing a free end of this cable to the metal body or chassis of either car.
ii) Connect one end of the other jumper cable (black) to the negative (-) terminal of the discharged battery.
iii) A spark will occur when the other end of this cable (the final connection) is connected to an earth on the slave car. This
connection should therefore be made to a point away from
the battery, and away from any fuel vapour area or moving
parts. An engine hanger bracket is often ideal.
iv) Start the car in the usual way, and run at a fast idle.
ohs14c
JUMP STARTING
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v) A spark will occur at the first disconnection of a jumper cable, so it is essential that the first disconnection is made from the
slave car earth. Both batteries (especially the
discharged one) will be ‘gassing’ heavily at this time, and if the first disconnection is made at a battery terminal, there is
a danger that the hydrogen gas may be ignited by the spark
with a resultant explosion.
vi) Have the cause of the flat battery investigated and rectified,
and trickle charge the battery as detailed above.
WARNING:
• Risk of damage and serious personal injury due to
shortcircuit.
• Use only jumper cables of adequate cross-section, fitted
with completely insulated alligator clamps. The cables must be long enough to allow that neither cars nor cables
touch each other.
• Follow all warnings and instructions of the jumper cable
manufacturer.
• When connnecting the jumper cables, keep them away
from engine moving parts.
• The two cars must not contact each other, or current could flow as soon as the positive terminals are connected.
• When the first clamp on each cable is connected, the other clamp on that cable must be held carefully to make sure it does not come into contact with either another cable
clamp or either car.
• Ensure that tools or metal watches or jewellery do not contact the battery terminals or live car parts.
NOTICE:
• Improper jumper cable connection can damage the alternator
and other electrical components.
• Do not attempt to push or tow start the car, as damage to the
catalytic converter or other parts could be caused.
Electrical Accessories Owners should note that the only approved extras and modi
-
fications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Neither Lotus Cars Ltd. or
Lotus Cars Inc. accept any liability whatsoever for defects which arise from extras or modifications which are not approved by
Lotus Cars Ltd.
Electrical
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Headlamp Flasher .................................................................58
Heating & Ventilation .............................................................. 61
Horn ...................................................................................... 60
Idle Speed ............................................................................. 73
Ignition Switch ....................................................................... 44
Immobiliser, engine ................................................................ 31
Inertia Switch ...................................................................... 135
Instrument Illumination .......................................................... 56
Interior Lamp .......................................................................... 41
Jacking Points, lifting you car .............................................. 148
‘Jump’ Starting ..................................................................... 133
Keys ...................................................................................... 29
Lighting Switches .................................................................. 54
Lights On Buzzer .............................................................. 40,55
Lubrication - Dipstick, engine oil level check ....................................... 99
- Engine Oil Change ........................................................ 100
- Oil Filter ......................................................................... 102
- Recommended Lubricants ............................................ 153
- Tran smission Oil ............................................................ 103
Mirrors ................................................................................... 40
Odometer .............................................................................. 53
Parking Brake ........................................................................ 70
Pedals ................................................................................... 66
Queen’s Award ..................................................................... 191
Roof, Hard Top ...................................................................... 85
Roof, Soft Top ....................................................................... 82
Safety Information ....................................................................
7
Seat Be lts .............................................................................. 18
Seats ...................................................................................... 17
Servicing ............... see separate Maintenance Record booklet
Sparking Plugs ..................................................................... 114
Speedometer .......................................................................... 51
Start Button, engine .............................................................. 45
Starting Procedure ................................................................ 72
Index
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