Transmission Oil .....................................................103
Cooling System .......................................................
106
Anti-Freeze/Corrosion Inhibitor ...............................
107
Coolant Drain/Refill Procedure ................................
108
Washer Reservoir ...................................................
109
Wiper Blade .............................................................
109
Brake Fluid Reservoir ............................................... 110
Brake Pads ............................................................... 111
Brake Pipes and Hoses ............................................112
Air Cleaner Element ................................................. 113
Auxiliary Drive Belt ................................................... 114
Sparking Plugs ......................................................... 114
14. TIRES & WHEE
LS
Tires ................................................................ 115
Glossary of Terms .................................................... 115
T
ire Safety ................................................................ 115
Tire Care ................................................................ 117
Replacement Tires ................................................... 118
Tire Characteristics .................................................. 119
Winter T
ires .............................................................. 119
Tire Cha
ins ..............................................................120
Uniform T
ire Quality Grading ...................................120
Tire Placard
/Label ...................................................121
Steps
for Determining Correct Load Limit ...............122
Tire Ma
rkings ..........................................................123
T ire Inflator Aerosol .................................................
124
Wheels ...............................................................
126
Wheel Bolts .............................................................
126
Wheel Alignment & Tire Balance .............................
126
Wheel Replacement ................................................
127
15. ELECTRICAL
Battery ...............................................................129
Battery Access ........................................................
129
Disconnecting the Battery .......................................
129
Reconnecting the Battery ........................................
131
Battery Charging .....................................................
131
‘Jump’ Starting ........................................................
133
Electrical Accessories ...................................................
134
Inertia Switch ...............................................................
135
Fuses ...............................................................
135
Contents
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Key insert /removeColumn unlocked
Ignition auxilliaries
Position not used
INSTRUMENTS & SWITCHES
Ignition Switch /Steering LockThe switch/lock is located on the right hand side of the steer
-
ing column.
I Insert the key into the slot, and turn clockwise to position ‘I’ to unlock the steering column. If the key is reluctant to turn,
wiggle the steering wheel to ease the load on the steering
lock.
II Turn to position ‘II’ to switch on the ignition and operate aux-
iliary equipment.
III This spring loaded position is not used on the Elise. The engine
start function is controlled by a ‘Start’ button at the left hand
end of the dashboard (see below).
B To remove the key, turn fully counterclockwise to ‘B’ and withdraw. The steering column lock will be activated when the key is withdrawn but may not engage until the steering is
turned and the mechanism is aligned.
NOTICE: DO NOT leave the ignition switched on for long periods
without the engine running. Although the engine ignition system itself draws no current when the engine is stopped, a battery drain will occur through other circuits even when auxiliary equip
-
ment is not being used. For security reasons, and to guard against battery drain,
always remove the key when leaving the car.
Instruments & Switches
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Windscreen Washer: Two windscreen washer jets are provided,
one each side of the wiper spindle. Pulling the control lever to
-
wards the steering wheel will operate both the washer pump and the wiper. When the switch is released, the wiper will continue
for a further four sweeps.
Horn The windtone horn, which functions at all times, is operated
by a button, embossed with a bugle symbol, in each of the
horizontal steering wheel spokes.
AUDIO EQUIPMENT Operating instructions for the unit fitted are contained in a
separate booklet supplied by the equipment manufacturer.
The audio set will operate for convenience without the ignition key, so in order to avoid draining the battery, take care to switch
off the set when leaving the car.
Aerial:
An analogue di-pole type radio aerial is routed inside the
front body for optimum performance, and to avoid the vandalism and accidental damage which may occur to external aerials.
Speakers:
Two rear speakers, with 90W peak, 30W RMS, are
mounted at each side of the cabin rear bulkhead trim panel.
Front speakers, fitted beneath each side of the dashboard top
panel are rated at 105W peak, 35W RMS.
Security:
Some audio sets feature a removable front panel, and
others a programmable security card. For details, refer to the
manufacturer’s literature.
Instruments & Switches
60
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HORN BUTTONS
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OIL FILLER CAPohs131
DIPSTICK
Engine Oil Level Check
WARNING:
• Engine oil is hazardous to your health and may be fatal
if swallowed.
• Use protective gloves to avoid contact with skin as far as possible and wash thoroughly after any contact.
The engine oil level should be checked regularly, such as
every two or three fuel stops, and the oil level maintained near
the top mark on the dipstick. It is especially important to keep a check on the oil level during the car’s first 1,000 miles (1,600
km), as both the fuel and oil consumption will be prone to some
variance until the engine components have bedded in. The best time to check the level is when the oil is warm, such
as during a fuel stop. Ensure that the car is parked on a level
surface and that a few minutes have elapsed since stopping
the engine to allow oil to drain back into the sump. If the engine is stopped before reaching normal running temperature, the oil
will not drain back so readily, and the dipstick will display an artificially low reading.
Dipstick: The dipstick is identifiable by its yellow loop handle,
and is located at the right hand front of the engine. Withdraw
the dipstick, and wipe with a paper towel. Replace the dipstick, if necessary feeding the blade into the tube with the towel, before
Servicing & Maintenance
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pressing firmly to ensure that the handle is fully seated. With-
draw the dipstick again to inspect the oil level, which should lie between the two dimples on the end of the stick. The oil level
should be maintained at the upper of these two marks in order
to provide optimum engine protection.
Topping Up
: If topping up is necessary, unscrew the oil filler cap
from the left hand end of the cam cover. Add a suitable quantity of the recommended engine oil (see ‘Recommended Lubricants’)
taking care not to spill any oil onto engine or electrical compo
-
nents; use a funnel if necessary. The difference between high and low dipstick marks is equiv
-
alent to 1.6 U.S. quarts (1.5 litre). Allow several minutes for the oil to drain through to the sump before re-checking the oil level.
Do NOT over fill, or lubrication will be degraded and consump
-
tion increased as the oil becomes aerated. Refit the filler cap,
turning clockwise until secure.
Engine Oil Change The use of high quality oil, renewed at the specified intervals,
is the key to engine longevity and sustained performance. Ad
-
here strictly to the engine oil and filter change intervals specified
in the Maintenance Schedule.
For access to the engine sump and filter, the engine bay
undertray must first be removed. This is most easily achieved
with the car raised on a garage hydraulic lift, or alternatively, parked over an inspection pit.
The drain plug is located at the rear of the sump, and should
be removed to drain the sump immediately after a run when
the oil is warm and the impurities are still held in suspension.
On cars fitted with front mounted oil coolers, it is not necessary routinely to attempt to drain the cooler circuit. Servicing & Maintenance
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WARNING:
• Engine oil is hazardous to your health and may be fatal
if swallowed.
• Take all suitable precautions to guard against scalding
from the hot oil.
• Prolonged and repeated contact with used engine oil may cause serious skin disorders, including dermatitis
and cancer.
• Use protective gloves to avoid contact with skin as far
as possible and wash thoroughly after any contact.
• Keep out of reach of children.
Allow the oil to drain completely before cleaning the drain
plug, fitting a new sealing washer, and tightening securely. Refit
the undertray. Refill with the recommended lubricant (see page 153) via the
oil filler on the camshaft cover, to the top mark on the dipstick,
allowing several minutes for the oil to drain through to the sump before checking the level. Take care not to over fill. Refit the oil
filler cap securely, and check the oil level again when the engine is fully warm (see above).
Servicing & Maintenance
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Oil FilterThe canister type oil filter is vertically mounted at the front
of the engine, and is accessible from beneath after removal of
the engine bay undertray. The filter should be renewed along
with the engine oil, at intervals specified in the Maintenance
Schedule.
WARNING:
• Engine oil is hazardous to your health and may be fatal
if swallowed.
• Take all suitable precautions to guard against scalding
from the hot oil.
• Prolonged and repeated contact with used engine oil may cause serious skin disorders, including dermatitis
and cancer.
• Use protective gloves to avoid contact with skin as far
as possible and wash thoroughly after any contact.
• Keep out of reach of children.
Remove the filter by turning in a counterclockwise direction,
if necessary using an oil filter wrench, and dispose of safely
(see ‘Used Engine Oil’). Ensure that only a Lotus specified filter is fitted, as parts with
identical outward appearance can contain different internal
features. Before fitting a new filter, clean the mating face on the engine, and smear the new seal on the filter with clean oil. Add
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SUMP DRAIN PLUG
OIL FILTER
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a small amount of clean engine oil into the filter, screw onto its
spigot and tighten BY HAND sufficiently to make a secure seal,
typically 2/3 to 3/4 of a turn after the sealing faces have made
contact. Overtightening using a filter wrench may damage the
canister and/or complicate subsequent removal. Before refitting the undertray, start the engine and check for
oil leaks. Re-check the security of the filter, further tightening
by hand if necessary. Check the oil level (see above) when the
engine is fully warm.
Used Engine Oil NOTICE: PROTECT THE ENVIRONMENT: Do not pollute
drains, water courses or land with oil. Use only authorised waste
collection facilities, including civic amenity sites and garages providing facilities for disposal of used oil and used oil filters. If
in doubt, contact your local authority for advice on disposal.
Transmission Oil The transmission should be checked for oil leaks, for the cor
-
rect oil level, and the oil renewed, at intervals specified in the
Maintenance Schedule.
To check the oil level:
- A garage lift or inspection pit must be used.
- Remove the engine bay undertray.
- Wipe clean the area around the socket headed level plug on
the front face of the transmission end casing.
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