2005 LOTUS ELISE maintenance

10. DRIVING CONTROLS
Foot Pedals .................................................................
66
Footwell Carpets .............................................................
66
Clutch Pedal .................................................................
66
Footbrake .................................................................
67
Anti-Lock Brake System .................................................
67
Parking Brake .................................................................
70
Gear Lever .................................................................
71
11. STARTING PROCEDURE & ENGINE BREAK-IN
Starting a Cold or Warm Engine .....................................
72
Idle Speed .................................................................
73
Engine Break-In ..............................................................
73
Engine Special Features .................................................
74
12. EXTERNAL OPERATIONS
Fuel Requirement ...........................................................
75
Fuel Filling .................................................................
76
Front Service Access Panels ..........................................
78
Engine Cover/Trunk Lid ..................................................
79
Child Entrapment ......................................................
80
Removable Roof Concept ...............................................
81
Soft Top Roof Fitting ..................................................
82
Soft Top Roof Removal .............................................
84
Hard Top Roof Fitting ................................................
85
Hard Top Roof Removal ............................................
90
13. SERVICING & MAINTENANCE
Bodycare .................................................................
93
B
ody Features ...........................................................93
Paint Care .................................................................
94
Ventilation .................................................................
94
Paintwork Polishing ...................................................
95
Washing .................................................................
95
Soft Top Roof ............................................................
96
Windscreen Cleaning ................................................
96
Alloy Road Wheels ....................................................
96
Upholstery Cleaning ..................................................
97
Seat Belts Cleaning ...................................................
97
Footwell Cleaning ......................................................
97
Owner Maintenance ........................................................
98
Engine Oil Level Check .............................................
99
Engine Oil Change ..................................................
100
Oil Filter ...............................................................
102
Used Engine Oil ......................................................
103
Contents
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INTRODUCTIONC o n g r a t u l a t i o n s o n y o u r p u r c h a s e o f a L o t u s E l i s e .

Welcome to the Lotus family. The Elise has been designed for the discerning driver, and aims to provide fun motoring from a
lightweight, distinctively styled and efficient package. This handbook has been written for the owner/driver and
should be read before using the car, and then stored in the car for ready reference, remaining with the car throughout any
subsequent changes of ownership. The content includes
important safety information to protect you from injur y,

explanations and instructions for operating the driving controls, owner maintenance requirements, technical specifications, and
an explanation of the warranty. It is not intended to provide all
the technical information required for servicing, and should any adjustment become necessary, owners are urged to contact
their Lotus dealer. It is a requirement of the warranty, and the
responsibility of the owner/driver, to ensure that servicing of the
car is carried out at the correct intervals. An alphabetical index is provided at the back of this book to
help you find information about any particular feature or topic. The information and specifications included in this publica
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tion were correct at the time of approval for printing. Lotus has a policy of continuous product improvement, and reserves the
right to discontinue or change specification, design or equipment
at any time without notice and without incurring any obligation
whatsoever. You are urged to keep in regular contact with your Lotus dealer to ensure that you may be kept informed of any
technical developments which may improve the specification, performance or safety of your car. This handbook covers all Elise models for the North American
market, and may include descriptions of equipment and features
which are not fitted on your particular car.
Your Lotus is intended to be used safely, in a manner

appropr iate to the dr iving c onditions and whilst obeying

local laws. Any alteration or misuse of the car, or ignoring the

instructions in this handbook could result in an accident causing
severe or fatal injury.
Introduction
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properly restrained. Children, and short adults are at the great-
est risk. Be sure to follow all instructions and warnings in the handbook (See page 21 to 27).
Don’t Drink and Drive Alcohol and driving don’t mix. Even one drink can reduce your
ability to respond to changing conditions, and your reaction time
gets worse with every additional drink. So don’t drink and drive,
and don’t let your friends drink and drive, either.
Control Your Speed Excessive speed is a major factor in crash injuries and deaths.
Generally, the higher the speed the greater the risk, but serious accidents can also occur at lower speeds. Never drive faster
than is safe for current conditions, regardless of the maximum speed posted.
Keep Your Car in Safe Condition Having a tire blowout or a mechanical failure can be extremely
hazardous. To reduce the possibility of such problems, check
your tire pressures and condition frequently, and perform all
regularly scheduled maintenance (see separate Maintenance
Record booklet).
Safety Features Your car is equipped with many features that work together
to protect you and your passenger during a crash. The Lotus Elise has been designed to comply with applicable safety regulations. The Elise has passive safety features which include:
• A cockpit tub surrounded by substantial chassis side
frames.
• Energy absorbing front
composite ‘crash structure’.
• Energy absorbing rear steel
‘crash structure’.
• Side sill foam pads.
• A seat belt mounting frame incorporating a roof hoop
• Extruded aluminium door beams.
• A collapsible steering column.
• Airbags for both driver and passenger. Active safety features include:
• Lap and diagonal inertia reel seat belts with impact sensing
pre-tensioners.
Safety Information
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• Follow the Maintenance Schedule and keep the car in good
condition.
• Never leave young children unattended in the car.
• Read and take account of all
WARNINGS in this hand-
book.
Owners should note that the only approved extras and modi
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fications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Lotus does not accept
any liability whatsoever for defects which arise from extras or modifications which are not Lotus approved.
WARNING: Inexpert or unapproved modifications or additions to
the car could adversely affect the handling of the car and
the operation of its safety equipment. Ensure only modifi
-
cations specified by Lotus are undertaken by authorised
dealers. Failure to comply with this may result in a crash in
which you and others may be killed or seriously injured.
REPORTING SAFETY DEFECTS If you believe that your car has a fault which could cause a
crash, injury or death, you should immediately inform the Na
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tional Highway Traffic Safety Administration (NHTSA) in addition
to notifying Lotus Cars USA, Inc. 2236 Northmont Parkway,
Duluth, Georgia 30096. Tel: 770 476 6540. If NHTSA receives similar complaints, it may open an inves
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tigation, and if it finds that a safety problem exists in a group of cars, it may order a recall and remedy campaign. However,
NHTSA cannot become involved in individual problems between
you and your dealer, or Lotus Cars USA, Inc. To contact NHTSA, you may either call the Auto Safety Hotline
toll-free at 1 (888) -327- 4236 (or 366- 0123 in Washington, D.C.
area) or write to: NHTSA, U.S. Department of Transportation,
Washington, D.C. 20590. You can also obtain other information about motor car safety from the Hotline.
Pre- delivery Inspection Lotus strives at all times to provide the highest level of cus
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tomer satisfaction, and to this end, quality assessments are made at several stages of the delivery process from factory to
customer. If necessary, repairs and replacements will be made
Safety Information
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petrol (LRP), will cause irreversible contamination of the pre-
cious metal catalysts and of the exhaust gas sensor used by the
computer controlled engine management system.
It is important that the Maintenance Schedule (see separate
booklet) is followed at the specified time and distance intervals
(this is a requirement of the warranty), and that the car is kept in proper operating condition. Failure to do so may result not only
in a loss of fuel economy and emission control, but may cause damage to the catalytic converter.
WARNING:
• If the engine malfunctions in any way (e.g by a change in sound) have the fault diagnosed and repaired promptly.
Continuing to drive the car with an engine misfire could cause the catalytic converter to overheat, with possible heat damage to other car components, and an engine bay
fire. Operation of the ‘Malfunction Indicator Lamp’ (MIL)
is fully described later in this handbook on page 49.
• DO NOT park or drive the car in areas where combustible material, such as dry grass or leaves, could come into
contact with the hot exhaust system. Under certain wind and weather conditions a grass fire could be initiated.
• DO NOT tamper with any electrical components with the battery connected. You could receive an electric shock
from the spark plug coils or initiate a car fire.
• DO NOT check or adjust any engine bay equipment with the engine running. Failure to comply with this may result
in you or your clothing becoming trapped.
• DO NOT use the car if a fuel leak is suspected, as may be indicated by a persistent smell of fuel. Have the fault

diagnosed and rectified without delay. A fuel leak may result in a fire or explosion.
• DO NOT touch or approach, any part of a hot exhaust

system. Failure to comply with this may result in you
receiving severe burns.
• DO NOT allow servicing or repairs to be carried out by unskilled persons as this may adversely affect the han
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dling and safety features on your car. Lotus dealers have
trained staff who are best qualified to maintain your car
to the correct specification.
Safety Information
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SERVICING AND MAINTENANCEBODYCARE
Body Features Lotus are among the world leaders in the field of automotive
composite moulding design and manufacturing techniques.
Composite materials have major advantages for specialist car bodies, and these brief notes introduce some features of the
construction and service properties of automotive composite bodies. The manufacturing process enables the thickness of com
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posite mouldings to be varied in order to provide ef ficient structures of high strength and low weight. Composites will not
corrode, so the strength of composite components is retained regardless of age, unless physical damage is sustained. On
the Elise, the body construction utilises several mouldings to
form a single unit for the whole of the nose and front wings, and
a second unit for the whole of the rear body aft of the doors.
These two moulded assemblies are fixed using threaded fasten
-
ers to permit easy removal for access to chassis or powertrain
components, or to allow simple and economic accident repair.
Other composite mouldings include the door shells, sills, front access panels, windscreen frame and rear bulkhead, some panels being bonded to the aluminium alloy chassis with an
elastomeric adhesive.
Several different processes are used to manufacture the
various panels depending on the functional requirements, with the main outer panels using an injection compression mould
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ing technique which eliminates the ‘gelcoat’ used on the outer
surface of conventionally manufactured composite panels. This
process provides considerably increased resistance to surface
damage from minor knocks, where a conventional composite panel would suffer cracking of the gel coat, or a steel panel be
-
come dented. If severe damage is caused to a composite panel
where the underlying structure is broken, repairs may take the
form of panel replacement, or of panel repair using techniques
where new composite material is integrated with the old to result in undiminished panel strength.
Servicing & Maintenance
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NOTICE: The Elise is not equipped with conventional separate shock absorbing bumpers, so extra care should be taken when parking to guard against body damage. The Lotus Elise does
not offer the same kind and degree of impact resistance or
energy absorption afforded by conventional U.S. bumper sys
-
tems. Care is also required, due to the low ground clearance, to guard against car underside damage caused by ramps, kerbs
and road humps.
Paint Care The acr ylic enamel finish of the Lotus Elise is extremely
resistant to all normal forms of atmospheric attack. Following
the simple maintenance procedure summarised below will help retain the gloss, colour and protective properties of the paint
throughout the life of the car. However, car finishes are not im
-
mune to damage and amongst the more common causes of deterioration are:
- Atmospheric contaminants; dust, soot, ash, and acidic or
alkaline aerosol mist can chemically attack paint.
- Abrasion; blowing sand and dust, or a dirty washing cloth.
- Tree sap and insect fluids; can form a water-insoluble polymer
that adheres to the paint.
- Bird excrement; highly acidic or alkaline, they can chemically etch the paint. Wash off immediately.
- Leaves; contain tannic acid which can stain light finishes.
- Impact damage; granite chippings thrown up from poor or recently dressed road surfaces can subject the body to severe
localised impact, and result in paint chips, especially around
the vulnerable frontal panels. Do not follow other cars too closely in such circumstances. For optimum paintwork pro
-
tection, Lotus recommends the use of a self adhesive film kit
which your dealer will be pleased to supply and/or fit.
- Moisture entrapment; Long term use of a non-breathable car cover can trap moisture and/or induce condensation and promote water penetration of the paint film.
Ventilation Water lying on the paint surface for a lengthy period will even
-
tually penetrate the paint film. Although the effects will not be
visible immediately, a deterioration in the protective properties
of the paint film will ultimately result.
Servicing & Maintenance
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It is not recommended to store a wet car in a poorly ventilated
garage. If good ventilation cannot be provided, storage outside
on a hard standing or under a carport is to be preferred.
Paintwork Polishing Eventually some loss of gloss, and an accumulation of traffic
film, will occur. At this stage, after normal washing, the appli
-
cation of a good quality liquid polish will restore the original lustre of the paint film.
Higher gloss of the paint finish, and added protection against
contamination, can be obtained by the use of a wax polish.
However, this can only be used successfully on a clean surface,
from which the previous application has been removed with white
spirit or a liquid polish cleaner.
Washing NOTICE: Lotus recommends hand washing of the painted
bodywork. The car is a speciality sports vehicle not intended
to go through an automatic car wash. Automatic car washing machines and jet wash facilities may have a detrimental effect on the paint film and the soft top. Use of automatic car washes
will invalidate the terms of the Limited Warranty.
Many contaminants are water soluble and can be removed
before any harm occurs by thorough washing with plenty of
lukewarm water, together with a proprietary car wash additive
(Household detergent and washing up liquid can contain cor
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rosive salts, and will remove wax and accelerate oxidation).
Frequent washing is the best safeguard against both seen and
invisible contaminants. Wash in the shade, and use a cotton chenille wash mitt or a
sponge rinsed frequently to minimise the retension of dirt parti
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cles in the mitt or sponge. Use a straight back and forth washing motion to avoid swirled micro scratches, and rinse thoroughly.
In order to minimise degradation from road salt, the underside
of the chassis should be rinsed with clean water as soon as possible after driving on treated roads. Many fuel filling stations
offer pressure washing facilities ideal for this purpose, but do
not use on the painted bodywork or soft top roof.
Servicing & Maintenance
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