ON-VEHICLE SERVICE
FSU-7
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Revision: October 20052005 QX56
Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-20, "Wheel
Alignment (Unladen*1 )*6" .
1. When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
The alignment specifications programmed into your alignment machine that operate these indicators
may not be correct.
This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
See Instructions in the alignment machine you are using for more information.
CAMBER AND CASTER
1. Measure camber and caster of both the right and left wheels
with a suitable alignment gauge and adjust as necessary to
specification.
NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.
2. If outside of the specified value, adjust camber and caster using
the cam bolts (1) in the front lower link (2).
CAUTION:
After adjusting the camber then check the toe-in.
NOTE:
Camber changes about 3' (0.05°) minutes with each graduation
of one cam bolt. Refer to table below for examples of lower link
cam bolt effect on camber and caster.
3. Tighten the adjusting bolt nuts to specification. Refer to FSU-5, "
Components" .
TOE-IN
WA RN ING:
Always perform the following procedure on a flat surface.
Make sure that no person is in front of the vehicle before pushing it.Camber and
Caster: Refer to FSU-20, "
Wheel Alignment
(Unladen*1 )*6" .
SRA0 96 A
WEIA0153E
Rear cam bolt 1 In 1 Out 1 In 1 Out 0 0 1 In 1 Out
Front cam bolt 1 Out 1 In 1 In 1 Out 1 In 1 Out 0 0
Camber
Degree minute
(Decimal degree)0' (0°)0' (0°)7' (0.12°) - 7' (-0.12°)3' (0.05°) - 3' (-0.05°)3' (0.05°) - 3' (-0.05°)
Caster
Degree minute
(Decimal degree)- 14' (-0.23°) 14' (0.23°)0' (0°)0' (0°)7' (0.12°) - 7' (-0.12°) - 7' (-0.12°)7' (0.12°)
FSU-10
COIL SPRING AND SHOCK ABSORBER
Revision: October 20052005 QX56
COIL SPRING AND SHOCK ABSORBERPFP:56210
Removal and InstallationEES001GK
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the shock absorber lower bolt using power tool.
3. Remove the three shock absorber upper mounting nuts using
power tool.
4. Remove the coil spring and shock absorber assembly.
Turn steering knuckle out to gain enough clearance for
removal.
INSTALLATION
Installation is in the reverse order of removal.
The step in the shock absorber assembly lower seat faces outside of vehicle.
Tighten all nuts and bolts to specification. Refer to FSU-5, "Components" .
When installing wheel and tire, refer to WT-7, "Rotation" .
Disassembly and AssemblyEES001GL
DISASSEMBLY
1. Set the shock absorber in a vise, then loosen (without removing)
the piston rod lock nut as shown.
CAUTION:
Do not remove piston rod lock nut at this time.
2. Compress the spring using commercial service tool until the
shock absorber mounting insulator can be turned by hand.
WAR NIN G:
Make sure that the pawls of the two spring compressors are
firmly hooked on the spring. The spring compressors must
be tightened alternately and evenly so as not to tilt the
spring.
3. Remove the piston rod lock nut.
Discard the piston rod lock nut, use a new nut for assembly.
INSPECTION AFTER DISASSEMBLY
Shock Absorber Assembly
Check for smooth operation through a full stroke, both compression and extension.
Check for oil leakage on welded or gland packing portions.
Check piston rod for cracks, deformation or other damage and replace if necessary.
Mounting Insulator and Rubber Parts
Check cemented rubber-to-metal portion for separation or cracks. Check rubber parts for deterioration and
replace if necessary.
LEIA0093E
SSU0 02
SSU0 03
UPPER LINK
FSU-13
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Revision: October 20052005 QX56
UPPER LINKPFP:54524
Removal and InstallationEES001GN
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove wheel opening shield.
3. Remove cotter pin and nut from upper link ball joint.
4. Separate upper link ball joint stud from steering knuckle using
Tool.
Support lower link with jack.
5. Remove upper link mounting bolts and nuts.
INSPECTION AFTER REMOVAL
Upper Link
Check for deformation and cracks. Replace if necessary.
Upper Link Ball Joint
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
Tighten all nuts and bolts to specification. Refer to FSU-5, "Components" .
When installing wheel and tire, refer to WT-7, "Rotation" .
After installation, check that the front wheel alignment is within specification. Refer to FSU-6, "Front
Wheel Alignment" . Tool number : ST29020001 (J24319-01)
LEIA0095E
LEIA0096E
FSU-14
LOWER LINK
Revision: October 20052005 QX56
LOWER LINKPFP:55020
Removal and InstallationEES001GO
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove lower shock absorber bolt.
3. Remove stabilizer bar connecting rod lower nut using power tool, then separate connecting rod from lower
link. Refer to FSU-12, "
Removal and Installation" .
4. Remove drive shaft, if equipped. Refer to FAX-7, "
Removal and Installation" .
5. Remove pinch bolt from steering knuckle using power tool, then
separate lower link ball joint from steering knuckle.
6. Remove lower link adjusting bolts and nuts, then the lower link.
NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.
INSPECTION AFTER REMOVAL
Lower Link
Check for deformation and cracks. Replace if necessary.
Lower Link Bushing
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
Tighten all nuts and bolts to specification. Refer to FSU-5, "Components" .
When installing wheel and tire, refer to WT-7, "Rotation" .
After installation, check that the front wheel alignment is within specification. Refer to FSU-6, "Front
Wheel Alignment" .
LEIA0097E
WEIA0079E
KNUCKLE
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Revision: October 20052005 QX56
KNUCKLEPFP:40014
On-Vehicle Inspection and ServiceEES001GR
Make sure the mounting conditions (looseness, backlash) of each component and component status (wear,
damage) are within specifications. Refer to FSU-21, "
Ball Joint" .
Removal and InstallationEES001GS
REMOVAL
1. Remove wheel and tire from vehicle using power tool.
2. Without disconnecting the hydraulic lines, remove brake caliper using power tool. Reposition it aside with
wire. Refer to BR-21, "
Removal and Installation of Brake Caliper Assembly and Disc Rotor" .
CAUTION:
It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with a wire so that the brake
hose in not under tension.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Put alignment marks on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
4. Remove ABS sensor from steering knuckle. Refer to BRC-64, "
Removal and Installation" .
CAUTION:
Do not pull on ABS sensor harness.
5. Remove cotter pin, then remove lock nut from drive shaft using power tool.
6. Remove steering outer socket cotter pin at steering knuckle, then loosen mounting nut using power tool.
1. Disc rotor 2. Wheel hub and bearing assembly 3. Wheel stud
4. Splash guard 5. Steering knuckle
WDIA0043E
WDIA0044E
FSU-18
KNUCKLE
Revision: October 20052005 QX56
7. Disconnect steering outer socket from steering knuckle using
Tool. Be careful not to damage ball joint boot.
CAUTION:
To prevent damage to threads and to prevent Tool from
coming off suddenly, temporarily install mounting nut
loosely.
8. Remove drive shaft, if equipped. Refer to FAX-7, "
Removal and Installation" .
9. Remove wheel hub and bearing assembly bolts using power tool.
10. Remove splash guard and wheel hub and bearing assembly from steering knuckle.
11. Support lower link using a suitable jack.
12. Remove cotter pin and nut from upper link ball joint.
13. Separate upper link ball joint from steering knuckle using Tool.
14. Remove pinch bolt from steering knuckle using power tool. Then
remove steering knuckle from lower link ball joint.
15. Remove steering knuckle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each part, replace if necessary.
Perform ball joint inspection. Refer to FSU-15, "Inspection" .
SGIA0488E
Tool number : ST29020001 (J-24319-01)
LEIA0095E
LEIA0097E
FSU-20
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: October 20052005 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General Specifications (Front)EES001GT
Wheel Alignment (Unladen*1 )*6EES001GU
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 37° 31′ (37.52°)
*3: Target value 33° 59′ (33.98°)
*4: Target value 37° 44′ (37.73°)
*5: Target value 33° 29′ (33.48°)
*6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster on
these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.Suspension type Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
StabilizerStandard equipment
Drive type4x2 4x4
Camber
Degree minute (decimal degree)Minimum -0° 51′ (-0.85°)-0° 33′ (-0.55°)
Nominal -0° 6′ (-0.10°)0° 12′ (0.20°)
Maximum 0° 39′ (0.65°)0° 57′ (0.95°)
Cross camber 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Caster
Degree minute (decimal degree)Minimum 3° 15′ (3.25°)2° 45′ (2.75°)
Nominal 4° 0′ (4.00°)3° 30′ (3.50°)
Maximum 4° 45′ (4.75°)4° 15′ (4.25°)
Cross caster 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Kingpin inclination
Degree minute (decimal degree)13° 32′ (13.53°)13°13′ (13.22°)
Total toe-inDistance (A − B)Minimum 1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side and right side)
Degree minute (decimal degree)Minimum 0° 3′ (0.05°)0° 3′ (0.05°)
Nominal 0° 5′ (0.08°)0° 5′ (0.08°)
Maximum 0° 7′ (0.12°)0° 7′ (0.12°)
Wheel turning angle
(full turn)Inside
Degree minute (decimal degree)34° 31′ – 38° 31′ *2
(34.52° – 38.52°)34° 44′ – 38° 44′ *4
(34.73° – 38.73°)
Outside
Degree minute (decimal degree)30° 59′ – 34° 59′ *3
(30.98° – 34.98°)30° 29′ – 34° 29′ *5
(30.48° – 34.48°)
SFA234AC
MA-30
CHASSIS AND BODY MAINTENANCE
Revision: October 20052005 QX56
CHECKING LINES
Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing, and deterioration.
Checking Axle and Suspension PartsELS001CF
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.
Shake each wheel to check for excessive play.
Rotate each wheel to check for abnormal noise.
Check the axle and suspension nuts and bolts for looseness.
Check the strut and shock absorber for oil leakage or other damage.
Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SGIA0506E
SM A52 5A
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