FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION FFD
A
B
FFD
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
FRONT OIL SEAL ...................................................... 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 8
SIDE OIL SEALS ........................................................ 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9REAR COVER GASKET ........................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
FRONT FINAL DRIVE ASSEMBLY .......................... 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSTALLATION ................................................... 12
Disassembly and Assembly .................................... 13
COMPONENTS ................................................... 13
ASSEMBLY INSPECTION AND ADJUSTMENT ... 14
DISASSEMBLY ................................................... 17
INSPECTION AFTER DISASSEMBLY ................ 22
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS ................................................... 23
ASSEMBLY ......................................................... 24
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 32
General Specifications ............................................ 32
Side Gear Adjustment ............................................ 32
Total Preload Adjustment ........................................ 32
Drive Pinion Height Adjustment .............................. 33
FFD-26
FRONT FINAL DRIVE ASSEMBLY
Revision: October 20052005 QX56
b. Insert companion flange onto drive pinion. Tap the companion
flange with a soft hammer until fully seated.
c. Temporarily tighten removed drive pinon nut to drive pinion.
NOTE:
Use removed drive pinon nut only for the preload measurement.
d. Rotate drive pinion at least 20 times to check for smooth opera-
tion of the bearing.
e. Tighten to drive pinon nut, while adjust pinion bearing preload
torque.
CAUTION:
Adjust to the lower limit of the drive pinion nut tightening
torque first.
Drive pinon nut is tightened with no collapsible spacer. Be careful not to overtighten it. While
measuring the preload, tighten it by 5° to 10°.
After adjustment, rotate drive pinion back and forth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
f. Install side bearing adjust nut into gear carrier.
g. Install differential case assembly with side bearing outer races
into gear carrier.
SDIA2266E
Tool number : KV38108300 (6958)
PDIA0182E
Tool number : ST3127S000
Drive pinion nut tightening torque:
298 - 678 N·m (31 - 69 kg-m, 220 - 500 ft-lb)
Pinion bearing preload:
2.3 - 3.4 N·m (24 - 34 kg-cm, 21 - 30 in-lb)
SDIA2220E
SPD5 27
GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: October 20052005 QX56
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINER
Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
IDX-5
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
GPS antenna ..................................................... AV-62
Grease .............................................................. MA-11
Ground distribution ............................................ PG-29
H
H/AIM - Wiring diagram ...................................... LT-66
Handling precautions for plastics ..................... BL-187
Harness connector ............................................ PG-67
Harness layout .................................................. PG-39
Hazard warning lamp ......................................... LT-80
Headlamp aiming control ................................... LT-66
Headlamp leveler - See Headlamp aiming control . LT-
66
Headlamp removal and installation .................... LT-32
Heated oxygen sensor 2 (bank 1) .... EC-216, EC-225,
EC-415
, EC-426
Heated oxygen sensor 2 (bank 2) .... EC-216, EC-225,
EC-415
, EC-426
Heated oxygen sensor 2 heater (bank 1) ........ EC-166
Heated oxygen sensor 2 heater (bank 2) ........ EC-166
Heated seat ....................................................... SE-90
Heater and cooling unit (Heater core) . ATC-156, ATC-
160
Heater unit (heater core) ............... ATC-156, ATC-160
Height (Dimensions) ........................................... GI-49
HFC134a (R134a) system identification ........... ATC-7
HFC134a (R134a) system precaution ............... ATC-5
HFC134a (R134a) system service procedure ATC-175
HFC134a (R134a) system service tools ......... ATC-14
HFC134a system service equipment precaution ATC-
11
High & low reverse clutch solenoid valve . AT-152, AT-
154
Homelink universal transceiver ........................ BL-156
Horn ................................................................ WW-58
HORN - Wiring diagram .................................. WW-58
How to erase DTC for OBD system .................. EC-62
HSEAT - Wiring diagram ................................... SE-92
I
I/MIRR - Wiring diagram ................................... GW-75
IATS - Wiring diagram ..................................... EC-192
ICC - Wiring diagram ....................................... ACS-20
ICC/BS - Wiring diagram ................................. EC-562
ICC/SW - Wiring diagram ................................ EC-547
ICCBOF - Wiring diagram ............................... EC-650
Identification plate .............................................. GI-47
Idle air volume learning ..................................... EC-91
Idle mixture ratio ................................................ EC-79
Idle speed .............................................. EC-72, EC-77
Idle speed control (ISC) .................... EC-374, EC-376
Ignition coil .......................................... EM-26, EC-619
Ignition control system .................................... EC-619
Ignition key hole illumination ............................ LT-129
Ignition timing ........................................ EC-72, EC-77
IGNSYS - Wiring diagram ............................... EC-620
ILL - Wiring diagram ......................................... LT-158
Illumination ....................................................... LT-152
In vehicle sensor ........................... ATC-140, ATC-149
INJECT - Wiring diagram ................................. EC-632
Injector ............................................................. EC-631
Input clutch solenoid valve ................. AT-140, AT-142
Instrument panel .................................................. IP-10
Instrument panel speaker .................................. AV-46
Intake air temperature sensor ............ EC-191, EC-211
Intake door control linkage adjustment . ATC-85, ATC-
88
Intake door motor ........................... ATC-83, ATC-164
Intake manifold .................................................. EM-15
Intake sensor ................................ ATC-145, ATC-151
Integrated homelink transmitter - See Homelink univer-
sal tranceiver .................................................... BL-156
Intelligent cruise control (ICC) system ............... ACS-6
Interior ................................................................. EI-35
Interior lamp ...................................................... LT-129
Interior lamp on-off control ................................ LT-130
Internal gear (Transfer) ....................... TF-147, TF-174
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-17
IVIS (Infiniti vehicle immobilizer system) .......... BL-137
IVIS (Infiniti vehicle immobilizer system) precautions ...
GI-3
J
Jacking points ..................................................... GI-40
Junction box (J/B) .............................................. PG-76
K
Key illumination ................................................ LT-130
KEYLES - Wiring diagram .................................. BL-49
Knock sensor (KS) ........................................... EC-279
KS - Wiring diagram ........................................ EC-280
L
Length (Dimensions) .......................................... GI-49
License lamp .................................................... LT-108
Lifting points ....................................................... GI-41
Line pressure solenoid valve ........................... AT-119
Line pressure switch (Transfer) .......... TF-152, TF-165
Line pressure test (A/T) ..................................... AT-51
Location of electrical units ................................. PG-63
Low coast brake solenoid valve .......... AT-156, AT-158
Low tire pressure warning system ...................... WT-8
Low tire pressure warning system - trouble diagnoses
WT-11
Low tire pressure warning system - Wiring diagram .....
WT-11
Lubricant (R134a) A/C ..................................... ATC-22
Lubricants .......................................................... MA-11
Lubrication circuit (engine) .................................. LU-5
Lubrication oil A/C ........................................... ATC-22
Lubrication-locks, hinges and hood latches ....... MA-31
IDX-6
ALPHABETICAL INDEX
M
MAFS - Wiring diagram ..................... EC-177
, EC-185
Magnet clutch ............................... ATC-115, ATC-180
MAIN - Wiring diagram .................................... EC-157
Main oil pump (Transfer) ..................... TF-152, TF-165
Mainshaft (Transfer) ........................... TF-152, TF-165
Maintenance (engine)Schedule 1 ....................... MA-7
Maintenance (engine)Schedule 2 ....................... MA-9
Major overhaul (Final drive) .............. FFD-13, RFD-14
Major overhaul (Transfer) ................................ TF-144
Malfunction indicator lamp (MIL) ........................ EC-64
Map lamp .......................................................... LT-130
Mass air flow sensor (MAFS) ............. EC-174, EC-183
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-10
MIL data link connectors circuit ....................... EC-667
MIL/DL - Wiring diagram .................................. EC-667
Misfire .............................................................. EC-271
Mode door control linkage adjustment ............. ATC-66
Mode door motor ............................ ATC-64, ATC-165
Model variation ................................................... GI-46
Multiport fuel injection (MFI) system .................. EC-24
Multiport fuel injection precautions ....................... GI-6
Multi-remote control system - See Remote keyless entry
system ............................................................... BL-44
N
NATS - Wiring diagram .................................... BL-140
NAVI - Wiring diagram ....................................... AV-79
NAVI Control Unit ............................................ AV-157
Neutral-4LO switch ............................................ TF-62
NVH troubleshooting (AX) ................................. FAX-4
NVH troubleshooting (EM) .................................. EM-9
NVH troubleshooting (Final drive) ..................... RFD-5
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (RAX) .............................. RAX-4
NVH troubleshooting (RSU) .............................. RSU-5
NVH troubleshooting (ST) .................................... PS-5
NVH troubleshooting (Transfer) ......................... TF-10
NVH troubleshooting (WT)NVH troubleshooting (WT) .
WT-4
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H2B1 - Wiring diagram ................................ EC-168
O2H2B2 - Wiring diagram ................................ EC-170
O2S2B1 - Wiring diagram .. EC-218, EC-228, EC-418,
EC-429
O2S2B2 - Wiring diagram .. EC-220, EC-230, EC-420,
EC-431
Oil cooler (engine) ............................................. LU-11
Oil filter ............................................................... LU-10
Oil filter (Transfer) ............................................ TF-141
Oil pan (engine) ................................................ EM-22
Oil pressure (engine) ........................................... LU-7
Oil pressure relief valve (engine) ......................... LU-5
Oil pump (engine) .............................................. LU-13
Oil seal replacement (engine) ........................... EM-55
Oil seal replacement (front of final drive) FFD-7, RFD-6
Oil seal replacement (side of final drive) FFD-9, RFD-8
On board diagnostic system ............................. EC-48
ORVR (On-board Refueling Vapor Recovery) .. EC-39
Overheat ......................................................... EC-440
P
P/SCKT - Wiring diagram ................................. WW-56
Pantograph jack .................................................. GI-40
Park/Neutral position switch ............................ EC-581
Park/neutral position switch (A/T) .................... AT-104
Parking brake control ........................................... PB-4
PCV (positive crankcase ventilation) ................ EC-45
Periodic maintenance ......................................... MA-7
Personal lamp .................................................. LT-130
PGC/V - Wiring diagram ................... EC-320, EC-533
PHASE - Wiring diagram ................................ EC-291
Pinion bearing preload diff. ............................. RFD-22
Piston pin inspection ......................................... EM-89
Piston ring inspection ........................................ EM-90
Piston to bore clearance ................................... EM-94
Planetary carrier (Transfer) ................. TF-147, TF-174
PNP/SW - Wiring diagram .............................. EC-583
POS - Wiring diagram ..................................... EC-286
POWER - Wiring diagram ................................... PG-6
Power door lock ................................................. BL-16
Power seat ......................................................... SE-89
Power steering fluid level .................................. MA-29
Power steering gear ........................................... PS-15
Power steering oil pump .................................... PS-26
Power steering pressure (PSP) sensor ........... EC-378
Power steering system bleeding .......................... PS-6
Power supply routing .......................................... PG-4
Power window .................................................. GW-15
PRE/SE - Wiring diagram ................. EC-337, EC-343
Precautions (General) ........................................... GI-4
Precautions in repairing high strength steel ..... BL-190
Pressure switch 1 ............................... AT-146, AT-160
Pressure switch 2 ............................................. AT-158
Pressure switch 3 ............................... AT-142, AT-162
Pressure switch 5 ............................... AT-150, AT-164
Pressure switch 6 ............................... AT-154, AT-166
Pressure test (A/T) ............................................. AT-51
Propeller shaft ........................................... PR-4, PR-8
Propeller shaft inspection .................................. MA-25
Propeller shaft on vehicle service ....................... PR-8
Propeller shaft vibration ............................ PR-4, PR-8
PS/SEN - Wiring diagram ............................... EC-379
R
R/VIEW - Wiring diagram .................................... DI-74
Radiator ............................................................ CO-12
Rear Audio Remote Control Unit ....................... AV-47
Rear axle ........................................................... RAX-5
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
IP-7
C
D
E
F
G
H
J
K
L
MA
B
IP
Revision: October 20052005 QX56
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rearseat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION LT
A
B
LT
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
General precautions for service operations ............. 4
Wiring Diagrams and Trouble Diagnosis .................. 4
HEADLAMP (FOR USA) ............................................ 6
Component Parts and Harness Connector Location ..... 6
System Description .................................................. 6
OUTLINE ............................................................... 6
XENON HEADLAMP ............................................. 7
BATTERY SAVER CONTROL .............................. 8
AUTO LIGHT OPERATION ................................... 8
VEHICLE SECURITY SYSTEM (PANIC ALARM) ..... 8
CAN Communication System Description ................ 8
Schematic ................................................................ 9
Wiring Diagram — H/LAMP — ............................... 10
Terminals and Reference Values for BCM ............. 14
Terminals and Reference Values for IPDM E/R ..... 15
How to Proceed With Trouble Diagnosis ................ 15
Preliminary Check .................................................. 15
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 15
CONSULT-II Function (BCM) ................................. 17
CONSULT-II OPERATION .................................. 17
WORK SUPPORT ............................................... 18
DATA MONITOR ................................................. 18
ACTIVE TEST ..................................................... 19
SELF-DIAGNOSTIC RESULTS .......................... 19
CONSULT-II Function (IPDM E/R) ......................... 20
CONSULT-II OPERATION .................................. 20
DATA MONITOR ................................................. 21
ACTIVE TEST ..................................................... 21
Headlamp HI Does Not Illuminate (Both Sides) ..... 22
Headlamp HI Does Not Illuminate (One Side) ....... 24
High Beam Indicator Lamp Does Not Illuminate .... 25
Headlamp LO Does Not Illuminate (Both Sides) .... 25
Headlamp LO Does Not Illuminate (One Side) ...... 27
Headlamps Do Not Turn OFF ................................ 28
Aiming Adjustment ................................................. 30LOW BEAM AND HIGH BEAM ........................... 30
Bulb Replacement .................................................. 31
HEADLAMP (OUTER SIDE), FOR LOW BEAM ... 31
HEADLAMP (INNER SIDE), FOR HIGH BEAM ... 31
FRONT PARKING LAMP (INNER OR OUTER) ... 31
FRONT SIDE MARKER LAMP ........................... 31
Removal and Installation ........................................ 32
REMOVAL ........................................................... 32
INSTALLATION ................................................... 32
Disassembly and Assembly .................................... 32
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - .................................................................. 33
Component Parts and Harness Connector Location ... 33
System Description ................................................. 34
OUTLINE ............................................................. 34
DAYTIME LIGHT OPERATION ........................... 34
COMBINATION SWITCH READING FUNCTION ... 34
AUTO LIGHT OPERATION ................................. 35
CAN Communication System Description .............. 35
Schematic ............................................................... 36
Wiring Diagram — DTRL — ................................... 37
Terminals and Reference Values for BCM .............. 41
How to Proceed With Trouble Diagnosis ................ 42
Preliminary Check .................................................. 42
CHECK BCM CONFIGURATION ........................ 42
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 42
INSPECTION PARKING BRAKE SWITCH CIR-
CUIT .................................................................... 43
CONSULT-II Functions ........................................... 44
Daytime Light Control Does Not Operate Properly
(Normal Headlamps Operate Properly) .................. 44
Aiming Adjustment .................................................. 46
Bulb Replacement .................................................. 46
Removal and Installation ........................................ 46
Disassembly and Assembly .................................... 46
AUTO LIGHT SYSTEM ............................................. 47
Component Parts and Harness Connector Location ... 47
System Description ................................................. 48
OUTLINE ............................................................. 48
LT-78
FRONT FOG LAMP
Revision: October 20052005 QX56
Aiming AdjustmentEKS00B9M
The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.
Keep all tires inflated to correct pressure.
Place vehicle on level ground.
See that vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire, jack, and tools). Have the
driver or equivalent weight placed in driver seat.
Adjust aiming in the vertical direction by turning the adjustment
screw.
NOTE:
Access adjustment screw from underneath front bumper. Turn screw
clockwise to raise pattern and counterclockwise to lower pattern.
1. Set the distance between the screen and the center of the fog
lamp lens as shown.
2. Turn front fog lamps ON.
3. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone is 200 mm (7.9 in) below the height of
the fog lamp centers as shown.
When performing adjustment, if necessary, cover the headlamps
and opposite fog lamp.
SEL350X
MEL327G
MEL328GA