ACS-28
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: October 20052005 QX56
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-36, "Diagnostic Trouble Code (DTC) Chart" .
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on "SELECT DIAG MODE" screen.
2. Touch “ECU INPUT SIGNALS”, “MAIN SIGNALS“, or “SELEC-
TION FROM MENU” on "SELECT MONITOR ITEM" screen.
Monitored Item
×: Applicable
WDIA0084E
Monitored Item [unit] MAIN SIGNALSECU
INPUT
SIGNALSSELECTION
FROM MENUDescription
VHCL SPEED SE
[km/h] or [mph]×××Indicates vehicle speed calculated from
wheel speed sensor signal.
SET VHCL SPD
[km/h] or [mph]××Indicates set vehicle speed stored in ICC
unit.
THRTL OPENING
[%]×××Indicates throttle angle calculated from sig-
nal voltage of throttle position sensor.
ENGINE RPM
[rpm]××Indicates engine speed read by ICC unit via
CAN communication (ECM transmits
engine speed via CAN communication).
DISTANCE ADJ
[SHOR/MID/LONG]×××Indicates set distance stored in ICC unit.
WIPER SW
[OFF/LOW/HIGH]××Indicates wiper [OFF/LOW/HIGH] status.
MAIN SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
SET/COAST SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
CANCEL SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
RESUME/ACC SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
CRUISE OPE
[ON/OFF]××Indicates whether vehicle speed is being
controlled or not (ON means “controlling”).
BRAKE SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
ICC brake switch signal.
STOP LAMP SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
stop lamp switch signal.
RELEASE SW NO
[ON/OFF]
××Indicates [ON/OFF] status as judged from
release switch signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[ON/OFF]
××Indicates [ON/OFF] status as judged from
release switch signal.
OFF when brake is depressed.
ON when brake is not depressed.
ACS-36
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: October 20052005 QX56
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartEKS00BLZ
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××
ICC unit internal malfunctionACS-37
12 VDC CONTROL UNIT××××
VDC malfunction
Brake booster signal harness is
open or shortedACS-37
20 CAN COMM CIRCUIT××××ICC unit detected CAN communi-
cation malfunctionACS-38
31 POWER SUPPLY CIR1××××ICC unit power supply voltage is
excessively low (less than 8V)ACS-38
34 POWER SUPPLY CIR2××××ICC unit power supply voltage is
excessively high.ACS-38
41 VHCL SPEED SE CIRC××××
Wheel sensor malfunction
ABS actuator and electric unit
(control unit) malfunction
A/T vehicle speed sensor mal-
function
TCM malfunctionACS-39
43 VDC/TCS/ABS CIRC××××VDC/TCS/ABS system malfunc-
tionACS-39
45 BRAKE SW/ STOP L SW××××
ICC brake switch or stop lamp
switch harness is open or shorted
ICC brake switch or stop lamp
switch is stuck to OFF
ICC brake switch or stop lamp
switch is stuck to ONACS-40
46 OPERATION SW CIRC×××
ICC steering switch harness or
spiral cable is open or shorted
ICC steering switch malfunctionACS-41
74 LASER BEAM OFF CNTR×× ×Laser beam of ICC sensor is off
the aiming pointACS-43
90 STOP LAMP RLY FIX×× ×Normally open terminal of stop
lamp relay is stuckACS-43
92 ECM CIRCUIT××××
ECM malfunction
Accelerator pedal position sensor
malfunction
ICC unit malfunctionACS-48
96 NP RANGE×××
Park/neutral position switch har-
ness is open or shorted
Park/neutral position switch mal-
function
TCM malfunctionACS-48
97 AT CIRCUIT×××TCM malfunctionACS-49
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-37
[ICC]
C
D
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F
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MA
B
ACS
Revision: October 20052005 QX56
NOTE: DTC 55 will display when no malfunction is detected.
DTC 11 CONTROL UNITEKS00BM0
1. DIAGNOSTIC CHECK
Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NO >> Replace ICC unit. Refer to ACS-60, "
ICC Unit" . Erase DTC and perform ICC system running test.
Refer to ACS-9, "
ICC System Running Test" . Then perform self-diagnosis of ICC system again.
DTC 12 VDC CONTROL UNITEKS00BM1
1. DIAGNOSIS CHECK
With CONSULT-II
Perform self-diagnosis of ABS actuator and electric unit (control unit). Is malfunction indicated?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK CONNECTOR ICC UNIT AND ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect ICC unit, and ABS actuator and electric unit (control unit) connectors, and connect them
securely again. Erase DTC, then perform self-diagnosis of ICC system again.
OK or NG
OK >> Poor connector connection. Check connector housing for disconnected, loose, bent and collapsed
terminals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC sys-
tem running test. Refer to ACS-9, "
ICC System Running Test" . Then perform self-diagnosis of
ICC system again.
NG >> GO TO 3.
98 GEAR POSITION×××
TCM malfunction
A/T turbine revolution sensor
malfunction
A/T vehicle speed sensor mal-
functionACS-49
102 LASER STAIN×× ×ICC sensor body window has
contaminationACS-50
103 LASER SENSOR FAIL×× ×ICC sensor internal malfunctionACS-51
104 LASER AIMING INCMP×× ×Laser beam aiming of ICC sensor
is not adjustedACS-51
107 LASER COMM FAIL×× ×
CAN data received by ICC sen-
sor is strange (from ICC unit,
combination meter or ECM)ACS-51
109 LASER HIGH TEMP×× ×Temperature around ICC sensor
is excessively highACS-52
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
TROUBLE DIAGNOSIS FOR SYMPTOMS
ACS-53
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: October 20052005 QX56
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Symptom ChartEKS00BMJ
Symptoms Reference page
OperationON/OFF switch does not switch ON.Symptom 1
ACS-54
ON/OFF switch does not switch OFF.Symptom 1
ACS-54
Cruise does not function for setting (powering functions).Symptom 2
ACS-54
CANCEL switch does not function.Symptom 3
ACS-55
RESUME does not function.Symptom 3
ACS-55
The set speed does not increase.Symptom 3
ACS-55
The set distance to the vehicle ahead cannot be changed.Symptom 3
ACS-55
The ICC is not cancelled when the gear is in "N".Symptom 4
ACS-56
Display/ChimeThe ICC system display does not appear.Check combination meter. Refer to
DI-17, "
How to Proceed With Trou-
ble Diagnosis"
Chime does not function.Symptom 5
ACS-56
Control Driving force is hunting.Symptom 6
ACS-57
Function to detect the vehicle
aheadThe system frequently cannot detect the vehicle ahead.Symptom 7
ACS-57
The distance to detect the vehicle ahead is short.Symptom 7
ACS-57
The system misidentifies a vehicle even though there is no
vehicle ahead.
Refer to ACS-12, "LASER
BEAM AIMING ADJUSTMENT"
Refer to ACS-9, "ICC System
Running Test"
The system misidentifies a vehicle in the next lane.
Refer to ACS-12, "LASER
BEAM AIMING ADJUSTMENT"
Refer to ACS-9, "ICC System
Running Test"
The system does not detect a vehicle at all.Symptom 8
ACS-57
AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION AT
A
B
AT
Revision: October 20052005 QX56 INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions .............................................................. 8
Service Notice or Precautions .................................. 9
Wiring Diagrams and Trouble Diagnosis .................. 9
PREPARATION ......................................................... 10
Special Service Tools ............................................. 10
Commercial Service Tools ...................................... 12
A/T FLUID ................................................................. 13
Changing A/T Fluid ................................................ 13
Checking A/T Fluid ................................................. 13
A/T Fluid Cooler Cleaning ...................................... 13
A/T CONTROL SYSTEM .......................................... 16
Cross-Sectional View (2WD models) ..................... 16
Cross-Sectional View (4WD models) ..................... 17
Shift Mechanism ..................................................... 18
TCM Function ......................................................... 29
CAN Communication .............................................. 30
Input/Output Signal of TCM .................................... 30
Line Pressure Control ............................................ 31
Shift Control ........................................................... 32
Lock-up Control ...................................................... 33
Engine Brake Control ............................................. 35
Control Valve .......................................................... 35
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 37
Introduction ............................................................ 37
OBD-II Function for A/T System ............................. 37
One or Two Trip Detection Logic of OBD-II ............ 37
OBD-II Diagnostic Trouble Code (DTC) ................. 37
Malfunction Indicator Lamp (MIL) ........................... 40
TROUBLE DIAGNOSIS ............................................ 41
DTC Inspection Priority Chart ................................ 41
Fail-Safe ................................................................. 41How To Perform Trouble Diagnosis For Quick and
Accurate Repair ...................................................... 43
A/T Electrical Parts Location .................................. 48
Circuit Diagram ....................................................... 49
Inspections Before Trouble Diagnosis .................... 50
Check Before Engine is Started .............................. 54
Check at Idle ........................................................... 54
Cruise Test - Part 1 ................................................. 55
Cruise Test - Part 2 ................................................. 57
Cruise Test - Part 3 ................................................. 58
Vehicle Speed When Shifting Gears ...................... 59
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................. 59
Vehicle Speed When Performing and Releasing
Slip Lock-up ............................................................ 59
Symptom Chart ....................................................... 60
TCM Input/Output Signal Reference Values ........... 82
CONSULT-II Function (A/T) .................................... 83
DTC U1000 CAN COMMUNICATION LINE .............. 95
Description .............................................................. 95
On Board Diagnosis Logic ...................................... 95
Possible Cause ....................................................... 95
DTC Confirmation Procedure ................................. 95
Wiring Diagram — AT — CAN ................................ 96
Diagnostic Procedure ............................................. 98
DTC P0615 START SIGNAL CIRCUIT ..................... 99
Description .............................................................. 99
CONSULT-II Reference Value ................................ 99
On Board Diagnosis Logic ...................................... 99
Possible Cause ....................................................... 99
DTC Confirmation Procedure ................................. 99
Wiring Diagram — AT — STSIG ..........................100
Diagnostic Procedure ...........................................101
DTC P0700 TCM .....................................................103
Description ............................................................103
On Board Diagnosis Logic ....................................103
Possible Cause .....................................................103
DTC Confirmation Procedure ...............................103
Diagnostic Procedure ...........................................103
DTC P0705 PARK/NEUTRAL POSITION SWITCH .104
AT-90
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
ATF PRES SW 6 (ON-OFF display) X X X (for HLR/C solenoid)
PNP SW 1 (ON-OFF display) X — X
PNP SW 2 (ON-OFF display) X — X
PNP SW 3 (ON-OFF display) X — X
PNP SW 4 (ON-OFF display) X — X
SLCT LVR POSI — X XSelector lever position is recognized by the
TCM.
For fail-safe operation, the specific value used
for control is displayed.
1 POSITION SW (ON-OFF display) X — X 1st position switch
OD CONT SW (ON-OFF display) X — X 4th position switch
POWERSHIFT SW (ON-OFF display) X — X
Not mounted but displayed. HOLD SW (ON-OFF display) X — X
MANU MODE SW (ON-OFF display) X — X
NON M-MODE SW (ON-OFF display) X — X
UP SW LEVER (ON-OFF display) X — X
DOWN SW LEVER (ON-OFF display) X — X
SFT UP ST SW (ON-OFF display) — — X
SFT DWN ST SW (ON-OFF display) — — X
ASCD-OD CUT (ON-OFF display) — — X
ASCD-CRUISE (ON-OFF display) — — X
ABS SIGNAL (ON-OFF display) — — X
ACC OD CUT (ON-OFF display) — — X
ICC (Intelligent cruise control)
ACC SIGNAL (ON-OFF display) — — X
TCS GR/P KEEP (ON-OFF display) — — X
TCS SIGNAL 2 (ON-OFF display) — — X
TCS SIGNAL 1 (ON-OFF display) — — X
TCC SOLENOID (A) — X X
LINE PRES SOL (A) — X X
I/C SOLENOID (A) — X X
FR/B SOLENOID (A) — X X
D/C SOLENOID (A) — X X
HLR/C SOL (A) — X X
ON OFF SOL (ON-OFF display) — — X LC/B solenoid
TCC SOL MON (A) — — X
L/P SOL MON (A) — — X
I/C SOL MON (A) — — X
FR/B SOL MON (A) — — X
D/C SOL MON (A) — — X
HLR/C SOL MON (A) — — X
ONOFF SOL MON (ON-OFF display) — — X LC/B solenoid
P POSI IND (ON-OFF display) — — XMonitored item (Unit)Monitor Item Selection
Remarks ECU
INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
AT-194
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: October 20052005 QX56
7. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 3 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-262, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
–Power train system. Refer to AT-262, "Disassembly" .
–Transmission case. Refer to AT-262, "Disassembly" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 0 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 9.
NG >> GO TO 12.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.23).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10. CHECK SYMPTOM
Check again. Refer to AT-55, "
Cruise Test - Part 1" , AT-57, "Cruise Test - Part 2" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 11.
11 . PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT- 8 2 , "
TCM Input/Output Signal Reference Val-
ues" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
SCIA5199E
AT-196
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: October 20052005 QX56
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 3 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-262, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 3 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-262, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
–Power train system. Refer to AT-262, "Disassembly" .
–Transmission case. Refer to AT-262, "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 0 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
8. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.10).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK SYMPTOM
Check again. Refer to AT-55, "
Cruise Test - Part 1" , AT-57, "Cruise Test - Part 2" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
SCIA5199E