2005 INFINITI QX4 cooling

PRECAUTIONS
ATC-7
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
A/C Identification LabelEJS003WT
Vehicles with factory installed fluorescent dye have this identification
label on the underside of hood.
Precautions for Refrigerant ConnectionEJS003WU
A new type refrigerant connection has been introduced to all refrigerant lines except the following locations.

Expansion valve to cooling unit

Evaporator pipes to evaporator (inside cooling unit)

Refrigerant pressure sensor
FEATURES OF NEW TYPE REFRIGERANT CONNECTION

The O-ring has been relocated. It has also been provided with a groove for proper installation. This
reduces the possibility of the O-ring being caught in, or damaged by, the mating part. The sealing direction
of the O-ring is now set vertically in relation to the contacting surface of the mating part to improve sealing
characteristics.

The reaction force of the O-ring will not occur in the direction that causes the joint to pull out, thereby facil-
itating piping connections.
WJIA0672E
SHA8 15 E

REFRIGERATION SYSTEM
ATC-21
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
REAR REFRIGERATION SYSTEM
1. Defroster nozzle 2. LH side demister duct 3. LH ventilator duct
4. RH side demister duct 5. RH ventilator duct 6. Center ventilator duct
7. Front heater and cooling unit assembly 8. Floor duct 9. Clips
10. Heat duct
1. Rear floor duct 2. Rear heater and cooling unit assembly 3. Rear lower overhead duct
4. Rear upper overhead duct
LJIA0142E

ATC-22
LUBRICANT
Revision: October 20052005 QX56
LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorEJS003X4
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage has occurred. It is important to maintain
the specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:

Lack of lubricant: May lead to a seized compressor

Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
Name: NISSAN A/C System Lubricant Type S or equivalent
CHECKING AND ADJUSTING
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
Start the engine and set the following conditions:
Test Condition

Engine speed: Idling to 1,200 rpm

A/C switch: On

Blower speed: Max. position

Temp. control: Optional [Set so that intake air temperature is 25° to 30° C (77° to 86°F)]

Intake position: Recirculation ( )

Perform lubricant return operation for about ten minutes
Adjust the lubricant quantity according to the following table.
Lubricant Adjusting Procedure for Components Replacement Except Compressor
After replacing any of the following major components, add the correct amount of lubricant to the system.
Amount of lubricant to be added:

*1: If refrigerant leak is small, no addition of lubricant is needed.
Lubricant Adjustment Procedure for Compressor Replacement
1. Before connecting recovery/recycling equipment to vehicle, check recovery/recycling equipment gauges.
No refrigerant pressure should be displayed. If NG, recover refrigerant from equipment lines.
2. Connect recovery/recycling equipment to vehicle. Confirm refrigerant purity in supply tank using recovery/
recycling equipment and refrigerant identifier. If NG, refer to AT C - 5 , "
Contaminated Refrigerant" .
3. Confirm refrigerant purity in vehicle A/C system using recovery/recycling equipment and refrigerant identi-
fier. If NG, refer to AT C - 5 , "
Contaminated Refrigerant" .
4. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure lubricant discharged into
the recovery/recycling equipment.
5. Drain the lubricant from the “old” (removed) compressor into a graduated container and recover the
amount of lubricant drained.
6. Drain the lubricant from the “new” compressor into a separate, clean container.
7. Measure an amount of new lubricant installed equal to amount drained from “old” compressor. Add this
lubricant to “new” compressor through the suction port opening.
Part replacedLubricant to be added to system
Remarks
Amount of lubricant
m (US fl oz, Imp fl oz)
Front evaporator 75 (2.5, 2.6) —
Rear evaporator 75 (2.5, 2.6) —
Condenser 75 (2.5, 2.6) —
Liquid tank 5 (0.2, 0.2) Add if compressor is not replaced.
In case of refrigerant leak30 (1.0, 1.1) Large leak
— Small leak *1

ATC-38
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
How to Perform Trouble Diagnosis for Quick and Accurate RepairEJS003XF
WORK FLOW
SYMPTOM TABLE
*1AT C - 5 7 , "Operational Check (Front)"
or ATC-60, "
Operational Check
(Rear)" .
SHA9 00 E
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System.AT C - 6 1
A/C system display is malfunctioning. Go to Navigation SystemAV- 6 1
A/C system cannot be controlled. Go to Self-diagnosis Function.AT C - 5 5
Air outlet does not change.
Go to Trouble Diagnosis Procedure for Mode Door Motor.AT C - 6 4
Mode door motor is malfunctioning.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door Motor.AT C - 7 0
Air mix door motor is malfunctioning.
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door Motor.AT C - 8 3
Intake door motor is malfunctioning.
Defroster door motor is malfunctioning. Go to Trouble Diagnosis Procedure for Defroster Door Motor.AT C - 8 7
Front blower motor operation is malfunction-
ing.Go to Trouble Diagnosis Procedure for Front Blower Motor.AT C - 9 3
Rear blower motor operation is malfunction-
ing.Go to Trouble Diagnosis Procedure for Rear Blower Motor.AT C - 1 0 1
Rear discharge air temperature and/or air
outlet does not change.Go to Trouble Diagnosis Procedure for Rear Air Control circuit.AT C -11 2
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet Clutch.AT C -11 5
Insufficient cooling Go to Trouble Diagnosis Procedure for Insufficient Cooling.AT C - 1 2 1
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.AT C - 1 2 8
Noise Go to Trouble Diagnosis Procedure for Noise.AT C - 1 2 9
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis.AT C - 1 3 2
Memory function does not operate. Go to Trouble Diagnosis Procedure for Memory Function.AT C - 1 3 3

ATC-58
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
CHECKING DISCHARGE AIR
1. Press MODE switch four times and the DEF switch.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to ATC-29, "
Discharge Air Flow" .
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for AT C - 6 4 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F
is selected.
CHECKING RECIRCULATION
1. Press recirculation ( ) switch one time. Recirculation indica-
tor should illuminate.
2. Press recirculation ( ) switch one more time. Recirculation
indicator should go off.
3. Listen for intake door position change (blower sound should
change slightly).
If NG, go to trouble diagnosis procedure for ATC-83, "
Intake Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F is selected.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature control dial (driver side or passenger side)
counterclockwise until 16°C (60°F) is displayed.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for ATC-121, "
Insufficient Cooling" . If
air mix door motor appears to be malfunctioning, go to ATC-72,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" or AT C - 7 6 , "DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR MOTOR (PASSENGER)" .
If OK, continue the check.
WJIA1045E
WJIA0528E
WJIA1046E
WJIA1047E

ATC-60
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
Operational Check (Rear)EJS003XM
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn the rear blower control dial to switch position "1". Blower
should operate on low speed.
2. Turn the rear blower control dial counterclockwise to switch
position "2", "3", and "4" until all speeds are checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for ATC-101, "
Rear Blower
Motor Circuit" .
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature and mode dial fully counterclockwise.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation if OK, go to
trouble diagnosis procedure for ATC-121, "
Insufficient Cooling" . If
air mix door motor appears to be malfunctioning, go to ATC-79,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(REAR)" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Rotate temperature and mode dial clockwise.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for ATC-128, "
Insufficient Heating" . If
air mix door motor appears to be malfunctioning, go to ATC-79,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(REAR)" .
If OK, continue the check.Conditions : Engine running and at normal operating temperature
WJIA1350E
WJIA1069E
WJIA1070E

ATC-66
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
COMPONENT DESCRIPTION
Mode Door Motor
The mode door motor is attached to the heater & cooling unit. It
rotates so that air is discharged from the outlet as indicated by the
front air control. Motor rotation is conveyed to a link which activates
the mode door.
DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR
1. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Press the mode switch to the B/L ( ) mode.
3. Check voltage between front air control harness connector M49
terminal 5 and terminal 6 while pressing the mode switch to the
floor ( ) mode.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK MODE DOOR MOTOR CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 5, 6 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-147, "FRONT
AIR CONTROL" .
NG >> Repair or replace harness as necessary.
WJIA0587E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M496 5Press
mode
switchBattery
voltage
WJIA1727E
5 - Ground : Continuity should not exist.
6 - Ground : Continuity should not exist.
WJIA1734E

ATC-72
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
COMPONENT DESCRIPTION
Air Mix Door Motors
The driver and front passenger air mix door motors are attached to
the front heater & cooling unit. The rear air mix door motor is
attached to the rear heater & cooling unit. These motors rotate so
that the air mix door is opened or closed to a position set by the front
(or rear) air control. Motor rotation is then conveyed through a shaft
and the air mix door position is then fed back to the front air control
by the PBR built into the air mix door motors.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (DRIVER)
1. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (driver) to 32°C (90°F).
3. Check voltage between front air control harness connector M49
terminal 3 and terminal 4 while rotating temperature control dial
(driver) to 16°C (60°F).
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
WJIA1876E
WJIA1877E
WJIA1245E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M493 4Rotate temp
control dialBattery
voltage
WJIA1735E