TROUBLE DIAGNOSIS FOR SYSTEM
TF-113
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CAN Communication LineEDS002IQ
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON” and start engine.
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” within CONSULT-II.
3. Perform the self-diagnosis.
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Print CONSULT-II screen and go to LAN-3, "Precautions
When Using CONSULT-II" .
NO >> Inspection End.
ATP SwitchEDS002IR
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
SDIA1850E
Monitored item [Unit] Content Condition Display value
ATP SWITCH [ON/OFF] Condition of ATP switch
Vehicle stopped
Engine running
A/T selector lever “N"
Brake pedal depressed4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is
operating.) ON
Except the above OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
40 L ATP switch
Vehicle stopped
Engine running
A/T selector
lever “N"
Brake pedal
depressed4WD shift switch: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)0V
Except the above Battery voltage
TF-114
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK ATP SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “ATP SWITCH”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ATP SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the ATP switch harness connector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 40 (L) and ATP switch harness connector F55
terminal 8 (L/Y).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever
“N"
Brake pedal
depressed4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.) ON
Except the above OFF
SDIA2391E
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E14340 (L) -
Ground
Vehicle stopped
Engine running
A/T selector lever
“N"
Brake pedal
depressed4WD shift switch: 4H
to 4LO or 4LO to 4H
(While actuator motor
is operating.)0V
Except the aboveBattery
voltageSDIA2755E
Continuity should exist.
SDIA2756E
TF-140
TRANSFER MOTOR
Revision: October 20052005 QX56
TRANSFER MOTORPFP:00000
Removal and InstallationEDS002IY
REMOVAL
1. Disconnect the transfer motor connector.
2. Remove the air breather hose from the transfer motor. Refer to
TF-139, "
Removal and Installation" .
3. Remove the transfer motor bolts.
4. Remove the transfer motor.
INSTALLATION
1. Apply ATF to the O-ring and install it to the transfer motor.
CAUTION:
Do not reuse O-rings.
2. Fit the double-flat end of the transfer motor shaft into the slot of
the sub-oil pump assembly. Then tighten to the specified torque.
Refer to TF-144, "
COMPONENTS" .
CAUTION:
Be sure to install connector bracket.
3. Install the air breather hose to the transfer motor. Refer to TF-
139, "Removal and Installation" .
4. Connect the transfer motor connector.
5. Check the transfer fluid. Refer to MA-25, "
FLUID LEAKAGE AND FLUID LEVEL" .
6. Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to MA-25,
"FLUID LEAKAGE AND FLUID LEVEL" .
SDIA2133E
SDIA2787E
TF-142
TRANSFER OIL FILTER
Revision: October 20052005 QX56
3. Apply ATF to the two O-rings (1), and install them on the oil filter
(2).
CAUTION:
Do not reuse O-rings.
4. Install the oil filter to the transfer assembly. Tighten the bolts to
the specified torque. Refer to TF-144, "
COMPONENTS" .
CAUTION:
Do not damage oil filter.
Attach oil filter and tighten bolts evenly.
5. Check the transfer fluid. Refer to MA-25, "
FLUID LEAKAGE
AND FLUID LEVEL" .
6. Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to MA-25, "
FLUID LEAKAGE
AND FLUID LEVEL" .
WDIA0285E
SDIA2136E
TRANSFER ASSEMBLY
TF-143
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TRANSFER ASSEMBLYPFP:33100
Removal and InstallationEDS0 02 H1
REMOVAL
1. Remove the drain plug and gasket. Drain the fluid. Refer to MA-24, "DRAINING" .
2. Remove the A/T undercover, using power tool.
3. Remove the center exhaust tube and main muffler. Refer to EX-3, "
Removal and Installation" .
4. Remove the front and rear propeller shafts. Refer to PR-4, "
Removal and Installation" (front), PR-8,
"Removal and Installation" (rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
5. Remove the A/T nuts from the A/T crossmember.
6. Position two suitable jacks under the A/T and transfer assembly.
7. Remove the crossmember. Refer to AT-247, "
COMPONENTS" .
WAR NIN G:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
8. Disconnect the electrical connectors from the following:
ATP switch
Neutral 4LO switch
Wait detection switch
Transfer motor
Transfer control device
9. Disconnect the air breather hoses from the following:
Transfer control device
Transfer rear case
Transfer motor
10. Remove the transfer control device from the extension housing.
11. Remove the transfer to A/T and A/T to transfer bolts.
WAR NIN G:
Support transfer assembly with suitable jack while removing it.
12. Remove the transfer assembly.
INSTALLATION
Installation is in the reverse order of removal, paying attention to the following:
Tighten the bolts to specification.
Fill the transfer with new fluid. Refer to MA-25, "FILLING" .
Check the transfer fluid. Refer to MA-25, "FLUID LEAKAGE
AND FLUID LEVEL" .
Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to MA-25, "
FLUID LEAKAGE
AND FLUID LEVEL" . Bolt length : 45 mm (1.77 in)
Transfer bolt torque : 36 N·m (3.7 kg-m, 26 ft-lb)SMT872C
WW-6
FRONT WIPER AND WASHER SYSTEM
Revision: October 20052005 QX56
BCM calculates operation interval from wiper dial position and vehicle speed signal received through CAN
communications.
BCM sends front wiper request signal (INT) to IPDM E/R at calculated operation interval.
When the IPDM E/R receives a front wiper request signal (INT), it supplies ground to energize the front wiper
relay. It then sends an auto-stop signal to the BCM, and conducts intermittent front wiper motor operation.
AUTO STOP OPERATION
When the wiper arms are not located at the base of the windshield, and the wiper switch is turned OFF, the
wiper motor will continue to operate until the wiper arms reach the windshield base. When the wiper arms
reach the base of windshield, front wiper motor terminals 6 and 1 are connected.
Ground is supplied
to IPDM E/R terminal 43
through front wiper motor terminal 6
through front wiper motor terminal 1
through grounds E9, E15, and E24.
The IPDM E/R sends an auto stop operation signal to the BCM through CAN communication lines.
When the BCM receives an auto stop operation signal, the BCM sends wiper stop signal to the IPDM E/R over
CAN communication lines. The IPDM E/R then de-energizes the front wiper relay.
The wiper motor will then stop the wiper arms at the STOP position.
FRONT WASHER OPERATION
When the ignition switch is in the ON or START position, and the front and rear washer switches are OFF, the
front and rear washer motor is supplied power
through 10A fuse (No. 9, located in the fuse block J/B)
through combination switch (wiper switch) terminal 14
through combination switch (wiper switch) terminal 13
to front and rear washer motor terminal 1, and
through combination switch (wiper switch) terminal 11
to front and rear washer motor terminal 2.
When the front wiper switch is in the front washer position, the BCM detects a front washer signal request
through the combination switch (wiper switch) reading function.
Combination switch ground is supplied
to front and rear washer motor terminal 2
through combination switch (wiper switch) terminal 11
through combination switch (wiper switch) terminal 12
through grounds M57, M61 and M79.
With ground supplied, the front and rear washer motor is operated in the front direction.
When the BCM detects that front washer motor has operated for 0.4 seconds or longer, the BCM uses CAN
communication and sends a wiper request signal to the IPDM E/R for low speed operation of wipers.
When the BCM detects that the washer switch is OFF, low speed operation cycles approximately 3 times and
then stops.
MIST OPERATION
When the wiper switch is temporarily placed in the mist position, wiper low speed operation cycles once and
then stops. For additional information about wiper operation under this condition, refer to WW-5, "
LOW
SPEED WIPER OPERATION" .
If the switch is held in the mist position, low speed operation continues.
FAIL -S AFE F UN CTI ON
The BCM includes fail-safe function to prevent malfunction of electrical components controlled by CAN com-
munications if a malfunction in CAN communications occurs.
The BCM uses CAN communications to stop output of electrical components it controls.
Until the ignition switch is turned off, the front wiper system remains in same status as just before fail-safe con-
trol was initiated. (If wiper was in low speed operation just before fail-safe, it continues low speed operation
until ignition switch is turned OFF.)
When fail-safe status is initiated, the BCM remains in standby until normal signals are received.
When normal signals are received, fail-safe status is canceled.
FRONT WIPER AND WASHER SYSTEM
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Revision: October 20052005 QX56
Terminals and Reference Values for IPDM E/R EKS00BDY
Work FlowEKS00BDZ
1. Confirm the trouble symptom or customer complaint.
2. Understand the system description, refer to WW-4, "
System Description" .
3. Perform preliminary inspection, refer to WW-15, "
Preliminary Inspection" .
4. Check symptom and repair or replace the cause of malfunction.
5. Does wiper function operate normally? If it operates normally, GO TO 6. If not, GO TO 4.
6. Inspection End.
Preliminary InspectionEKS00BE0
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT
Inspection procedure
1. CHECK FUSE
Check if wiper or washer fuse is blown.
35 O/B Combination switch output 2
ON
Light switch and wiper switch OFF
Wiper dial position 4
36 R/W Combination switch output 1
38 W/L Ignition switch (ON) ON — Battery
39 L CAN-H ON — —
40 P CAN-L ON — —
67 B Ground — — 0
70 W/B Battery power OFF — Battery Te r m i -
nal No.Wire
colorSignal nameMeasuring condition
Reference Value (V)
(Approx.) Ignition
switchOperation or condition
SKIA5292E
Te r m i n a l
No.Wire
colorSignal nameMeasuring condition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
32 L Low speed signal ON Wiper switchOFF 0
LO Battery
35 L/B High speed signal ON Wiper switchOFF 0
HI Battery
38 B Ground — — 0
39 L CAN-H ON — —
40 P CAN-L ON — —
43 L/Y Wiper auto stop signal ONWiper operating Battery
Wiper stopped 0
59 B Ground — — 0
Unit Power source Fuse No.
Front and rear washer motor Ignition switch ON or START 9
Front wiper relay Battery 39
BCMIgnition switch ON or START 59
Battery f
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FRONT WIPER AND WASHER SYSTEM
Revision: October 20052005 QX56
4. Select the desired part to be diagnosed on the "SELECT TEST
ITEM" screen.
WORK SUPPORT
Operation Procedure
1. Touch "WIPER" on the "SELECT TEST ITEM" screen.
2. Touch "WORK SUPPORT" on the "SELECT DIAG MODE" screen.
3. Touch "WIPER SPEED SETTING" on the "SELECT WORK ITEM" screen.
4. Touch "START".
5. Touch "CHANGE SETT".
6. The setting will be changed and "CURRENT SETTING" will be displayed.
7. Touch "END".
Work Support Setting Item
NOTE:
Factory setting
DATA MONITOR
Operation Procedure
1. Touch "WIPER" on the "SELECT TEST ITEM" screen.
2. Touch "DATA MONITOR" on the "SELECT DIAG MODE" screen.
3. Touch either "ALL SIGNALS" or "SELECTION FROM MENU" on the "SELECT MONITOR ITEM" screen.
4. Touch "START".
5. When "SELECTION FROM MENU" is selected, touch items to be monitored. When "ALL SIGNALS" is
selected, all the items will be monitored.
6. Touch "RECORD" while monitoring to record the status of the item being monitored. To stop recording,
touch "STOP".
Display Item List
LKIA0183E
Item Description CONSULT-II
WIPER SPEED SETTINGWhen wiper switch is at INTERMITTENT, front wiper intermittent
time can be selected according to vehicle speed.
ON (Operated)/OFFNOTE (Not operated)ON/OFF
ALL SIGNALS Monitors all the items.
SELECTION FROM MENU Selects and monitors the individual item selected.
Monitor item name
"OPERATION OR UNIT"Contents
IGN ON SW "ON/OFF"Displays "IGN Position (ON)/OFF, ACC Position (OFF)" status as judged from ignition
switch signal.
IGN SW CAN "ON/OFF"Displays "IGN switch ON (ON)/Other OFF or ACC (OFF)" status as judged from CAN
communications.
FR WIPER HI "ON/OFF" Displays "Front Wiper HI (ON)/Other (OFF)" status as judged from wiper switch signal.