2005 INFINITI FX35 oil

PG-22
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2005 July 2005 FX
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT MONITOR ITEM ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
3. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording, touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:

Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be cor -
rect.

*1: The vehicle without the Intelligent Key system displays only ON without change.

*2:The cornering lamp item is displayed, but it cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested.
ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
Item name CONSULT-II
screen display Display or unit SELECT MONITOR ITEM
Description
ALL
SIGNALS MAIN
SIGNALS SELECTION
FROM
MENU
Motor fan request MOTOR FAN
REQ 1/2/3/4
×× × Signal status input from ECM
Compressor request AC COMP REQ ON/OFF ×× ×Signal status input from ECM
Tail & clear request TAIL&CLR REQ ON/OFF ×× ×Signal status input from BCM
H/L LO request HL LO REQ ON/OFF ×× ×Signal status input from BCM
H/L HI request HL HI REQ ON/OFF ×× ×Signal status input from BCM
FR fog request FR FOG REQ ON/OFF ×× ×Signal status input from BCM
FR wiper request FR WIP REQ STOP/LO/HI ×× ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P ×× ×Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK ×× ×Control status of IPDM E/R
Starter request ST RLY REQ
*1ON/OFF ×× Status of input signal
Ignition relay status IGN RLY ON/OFF ×× × Ignition relay status monitored
with IPDM E/R
Rear window defog-
ger request RR DEF REQ ON/OFF
×× ×Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE ××Signal status input in IPDM E/R
Hood switch HOOD SW ON/OFF ××Input signal status
Theft warning horn
request THFT HRN REQ ON/OFF
××Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF ××Output status of IPDM E/R
Cornering lamp
request CRNRNG LMP
REQ
*2OFF/LEFT/
RIGHT ××
Signal status input from BCM

PG-24
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2005 July 2005 FX
Auto Active TestAKS005SD
DESCRIPTION
In auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to the
following systems:

Rear window defogger

Front wipers

Parking, license plate and tail lamps

Front fog lamps

Headlamps (Hi, Lo)

A/C compressor (magnetic clutch)

Cooling fan
OPERATION PROCEDURE
1. Close hood and front door (passenger side), and then lift wiper arms away from windshield (to prevent glass damage by wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn ignition switch ON, and within 20 seconds, press drivers door switch 10 times (close other doors). Then turn ignition switch OFF.
4. Turn ignition switch ON within 10 seconds after ignition switch OFF.
5. When auto active test mode is actuated, horn chirps once oil pressure warning lamp starts blinking.
6. After a series of operations is repeated three times, auto active test is completed. NOTE:
When auto active test mode has to be cancelled halfway, turn ignition switch OFF.
CAUTION:
Be sure to inspect BL-42, "
Check Door Switch" when the auto active test cannot be performed.
INSPECTION IN AUTO ACTIVE TEST MODE

When auto active test mode is actuated, the following eight steps are repeated three times.
NOTE:
Turns ON-OFF the solenoid to switch Hi/Lo. In this case, the bulb does not illuminate.
PKIB6583E

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) PG-25
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Revision: 2005 July 2005 FX
Concept of Auto Active Test

IPDM E/R actuates auto active test mode when it receives door switch signal from BCM via CAN commu-
nication line. Therefore, when auto active test mode is activated successfully, CAN communication
between IPDM E/R and BCM is normal.

If any of systems controlled by IPDM E/R cannot be operated, possible cause can be easily diagnosed
using auto active test.
Diagnosis chart in auto active test mode
Symptom Inspection contents Possible cause
Any of front wipers, tail
and parking lamps, front
fog lamps, and head
lamps (Hi, Lo) do not
operate. Perform auto active
test. Does system in
question operate? YES

BCM signal input system malfunction
NO

Lamp/wiper motor malfunction

Lamp/wiper motor ground circuit malfunction

Harness/connector malfunction between IPDM E/R and system in ques-
tion

IPDM E/R (integrated relay) malfunction
Rear window defogger
does not operate. Perform auto active
test. Does rear win-
dow defogger oper-
ate? YES

BCM signal input circuit malfunction
NO

Rear window defogger relay malfunction

Harness/connector malfunction between IPDM E/R and rear window
defogger relay.

Open circuit of rear window defogger

IPDM E/R malfunction
A/C compressor does
not operate. Perform auto active
test. Does magnetic
clutch operate? YES

BCM signal input circuit malfunction

CAN communication signal between BCM and ECM.

CAN communication signal between ECM and IPDM E/R
NO

Magnetic clutch malfunction

Harness/connector malfunction between IPDM E/R and magnetic clutch

IPDM E/R (integrated relay) malfunction
Cooling fan does not
operate. Perform auto active
test. Does cooling
fan operate? YES

ECM signal input circuit

CAN communication signal between ECM and IPDM E/R
NO

Cooling fan motor malfunction

Harness/connector malfunction between IPDM E/R and cooling fan motor

IPDM E/R (integrated relay) malfunction
Oil pressure warning
lamp does not operate. Perform auto active
test. Does oil pres-
sure warning lamp
blink? YES

Harness/connector malfunction between IPDM E/R and oil pressure
switch

Oil pressure switch malfunction

IPDM E/R malfunction
NO

CAN communication signal between BCM and Unified Meter and A/C Amp

Combination meter

PS-1
POWER STEERING SYSTEM
G STEERING
CONTENTS
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H I
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SECTION PS
A
B
PS
Revision: 2005 July 2005 FX
POWER STEERING SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 3
OPERATION PROCEDURE ............................ ..... 3
Precautions for Steering System ......................... ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools (SST) ................................ ..... 5
Commercial Service Tools ................................... ..... 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 7
NVH Troubleshooting Chart ................................ ..... 7
POWER STEERING FLUID ................................... ..... 8
Checking Fluid Level ........................................... ..... 8
Checking Fluid Leakage ...................................... ..... 8
Air Bleeding Hydraulic System ............................ ..... 8
STEERING WHEEL ............................................... ... 10
On-Vehicle Inspection and Service ..................... ... 10
CHECKING CONDITION OF INSTALLATION . ... 10
CHECKING STEERING WHEEL PLAY ........... ... 10
CHECKING NEUTRAL POSITION ON STEER-
ING WHEEL ..................................................... ... 10
CHECKING STEERING WHEEL TURNING
FORCE ............................................................. ... 10
CHECKING FRONT WHEEL TURNING ANGLE .... 11
Removal and Installation ..................................... .... 11
STEERING COLUMN ............................................ ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSPECTION AFTER REMOVAL .................... ... 14
INSTALLATION ................................................ ... 14
INSPECTION AFTER INSTALLATION ............ ... 14
Components (Without Automatic Drive Positioner) ... 15
Disassembly and Assembly ................................ ... 15
DISASSEMBLY ................................................ ... 15
ASSEMBLY ...................................................... ... 16 Components (With Automatic Drive Positioner) ..
... 17
Disassembly and Assembly ................................. ... 18
DISASSEMBLY ................................................ ... 18
ASSEMBLY ...................................................... ... 18
POWER STEERING GEAR AND LINKAGE ......... ... 19
Removal and Installation ..................................... ... 19
REMOVAL ........................................................ ... 19
INSTALLATION ................................................ ... 20
INSPECTION AFTER INSTALLATION ............. ... 21
Disassembly and Assembly ................................. ... 22
DISASSEMBLY ................................................ ... 23
INSPECTION AFTER DISASSEMBLY ............. ... 25
ASSEMBLY ...................................................... ... 26
POWER STEERING OIL PUMP ............................ ... 31
On-Vehicle Inspection and Service ...................... ... 31
CHECKING RELIEF OIL PRESSURE (VQ35DE
MODELS) ......................................................... ... 31
CHECKING RELIEF OIL PRESSURE (VK45DE
MODELS) ......................................................... ... 31
Removal and Installation (VQ35DE Models) ....... ... 32
REMOVAL ........................................................ ... 32
INSTALLATION ................................................ ... 33
Removal and Installation (VK45DE Models) ....... ... 33
REMOVAL ........................................................ ... 33
INSTALLATION ................................................ ... 33
Disassembly and Assembly (VQ35DE Models) .. ... 33
INSPECTION BEFORE DISASSEMBLY .......... ... 33
DISASSEMBLY ................................................ ... 34
INSPECTION AFTER DISASSEMBLY ............. ... 34
ASSEMBLY ...................................................... ... 34
Disassembly and Assembly (VK45DE Models) ... ... 37
INSPECTION BEFORE DISASSEMBLY .......... ... 37
DISASSEMBLY ................................................ ... 37
INSPECTION AFTER DISASSEMBLY ............. ... 38
ASSEMBLY ...................................................... ... 38
HYDRAULIC LINE ................................................. ... 41
Components ........................................................ ... 41
Removal and Installation ..................................... ... 43
Component .......................................................... ... 44
Removal and Installation ..................................... ... 45

PS-2Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS) ...
... 46
Steering Wheel .................................................... ... 46
Steering Angle ..................................................... ... 46
Steering Column .................................................. ... 46 Steering Outer Socket and Inner Socket ..............
... 46
Steering Gear ....................................................... ... 47
Oil Pump .............................................................. ... 47
Steering Fluid ....................................................... ... 47

PS-6
PREPARATION
Revision: 2005 July 2005 FX
Commercial Service ToolsAGS000GR
1. KV48102500-04
( — )
Washer
2. KV48102500-01
( — )
Eye joint
3. KV48102500-03
( — )
Bolt
4. KV48102500-02
( — )
Flare Joint
5. KV48103500
(J26357&J26357-10)
Pressure gauge & shut off valve Measuring oil pump relief pressure
(VQ35DE models)
1. KV48105300-4 and 5295262U10
( — )
Connector A and O-ring
2. KV48105300-3 and 5295262U00
( — )
Eye-bolt and O-ring
3. KV48103500
(J26357 and J26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
( — )
Connector B and O-ring
5. KV48105300-2
( — )
Nut Measuring oil pump relief pressure
(VK45DE models)
Tool number
(Kent-Moore No.)
Tool name Description
SGIA0442E
SGIA0427E
Tool name Description
Power tool

Removing wheel nuts

Removing undercover

Removing steering gear
PBIC0190E

PS-8
POWER STEERING FLUID
Revision: 2005 July 2005 FX
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelAGS000GT

Stop engine before performing a fluid level check.

Ensure that fluid level is between the MAX range and MIN level.

Because fluid level differs within the HOT range and the COLD
range, check it carefully.
CAUTION:

Do not overfill the Max level.

Do not reuse any used power steering fluid.

Recommended fluid is Genuine NISSAN PSF or equivalent.
Checking Fluid LeakageAGS000GU
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 to 80 ° C (122 to
176 °F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-31, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating a from steering gear.
Air Bleeding Hydraulic SystemAGS000GV
Incomplete air bleeding causes the following. When this happens, bleed air again.

Generation of air bubbles in reservoir tank.

Generation of clicking noise in oil pump.

Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from
oil pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the low-level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully to the right and then fully to the left, and keep for about three seconds. Then check whether a fluid leakage has occurred.
3. Repeat the 2nd procedure several times at about three seconds intervals. CAUTION:
Do not hold steering wheel in the locked position more than 10 seconds. (There is the possibility
that oil pump may be damaged.)
4. Check generation of air bubbles and cloud in fluid. HOT : Fluid temperatures from 50 to 80
°C (122 to
176 °F)
COLD : Fluid temperatures from 0 to 30 °C (32 to 86 °F)
SGIA0232J
SGIA0506E

PS-10
STEERING WHEEL
Revision: 2005 July 2005 FX
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceAGS000GW
CHECKING CONDITION OF INSTALLATION

Check installation condition of steering gear assembly, front suspension, axle and steering column.

Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-19, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Wheel Alignment Inspection" .
1. Set vehicle to the straight direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock nuts of steering outer sockets, then adjust outer socket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Remove driver air bag module from steering wheel. Refer to SRS-35, "
DRIVER AIR BAG MODULE" .
3. Start engine at idle, make steering fluid reach to normal operat- ing temperature [50 to 80 °C (122 to 176 °F)], then check steering
wheel turning torque with pre-load gauge (SST).
4. If steering wheel turning force is out of the specification, check relief hydraulic pressure of oil pump. Refer to PS-31, "
POWER
STEERING OIL PUMP" .
End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Turning torque : 7.45 N·m (0.76 kg-m, 66 in-lb) or less
SGIA0459E