ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-759
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
With GST
The emission related diagnostic information in the ECM can be erased by selecting Service $04 with GST.
NOTE:
If the DTC is not for A/T related items (see EC-707
), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT- 4 2 , "
HOW TO ERASE DTC (WITH GST)" . (The DTC in TCM will be erased.)
3. Select Service $04 with GST (Generic Scan Tool).
No Tools
NOTE:
If the DTC is not for A/T related items (see EC-707
), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT- 4 2 , "
HOW TO ERASE DTC (NO TOOLS)" . (The DTC in TCM will be erased.)
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to EC-762, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
SCIA5671E
EC-762
[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2005 July 2005 FX
–Test values
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts blinking.
NOTE:
Do not release the accelerator pedal for 10 seconds if MIL may start blinking on the halfway of this
10 seconds. This blinking is displaying SRT status and is continued for another 10 seconds. For
the details, refer to EC-754, "
How to Display SRT Status" .
4. Fully release the accelerator pedal. ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
NOTE:
Wait until the same DTC (or 1st trip DTC) appears to confirm all DTCs certainly.
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-762, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine. ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
ECM will start heated oxygen sensor 1 monitoring from the bank 1 sensor.
How to Switch Monitored Sensor From Bank 1 to Bank 2 or Vice Versa
1. Fully depress the accelerator pedal quickly and then release it immediately.
2. Make sure that monitoring sensor has changed by MIL blinking as follows.
PBIB0092E
PBIB0093E
ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-763
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-762, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds. The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-
42, "WARNING LAMPS" or see EC-1393 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL
illuminates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are
displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden-
tified codes can be identified by using the CONSULT-II or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-707, "
INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-Diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
763, "How to Erase Diagnostic Test Mode II (Self-diagnostic Results)" .
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
MIL Condition
ON When the malfunction is detected.
OFF No malfunction.
PBIA3905E
EC-764
[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2005 July 2005 FX
Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MIL displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
*: Maintains conditions just before switching to open loop.
To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the
MIL comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
OBD System Operation ChartABS00E4B
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-745, "
Tw o Tr i p D e t e c t i o n
Logic" .
The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see EC-766 .
For details about patterns A and B under “Other”, see EC-768
.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip. MIL Fuel mixture condition in the exhaust gas Air fuel ratio feedback control condition
ON Lean Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
display) 80 (pattern C) 80 (pattern C) 40 (pattern A)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
(clear) *1, *2 *1, *2 1 (pattern B)
EC-782
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
19. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 21.
NG (Monitor does not fluctuate.)>>GO TO 23.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31.
20. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
Without CONSULT-II
1. Stop engine and set ECM to Self Diagnostic Test Mode II (Heated oxygen sensor 1 monitor). Refer to EC-
762, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
2. Start engine and run it at about 2,000 rpm for about 2 minutes under no load.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 22.
NG (MIL does not come on)>>GO TO 23.
NG (MIL comes on less than 5 times)>>GO TO 31.
21. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II
1. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
2. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> INSPECTION END
NG (Monitor does not fluctuate.)>>GO TO 24.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31. 1 time: RICH
→ LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
EC-784
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
27. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-787, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes (With CONSULT-II)>>GO TO 28.
Yes (Without CONSULT-II)>>GO TO 29.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
28. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5 °C (41 °F) by touching “DOWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
29. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 k Ω) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
30. RECONNECT HEATED OXYGEN SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect heated oxygen sensor 1 harness connector.
>> GO TO 34.
Idle CO: 0.7
− 9.9% and engine runs smoothly.
SEF172Y
Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF982UA
BASIC SERVICE PROCEDURE EC-785
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2005 July 2005 FX
31. REPLACE HEATED OXYGEN SENSOR 1
1. Stop engine.
2. Replace heated oxygen sensor 1 on the malfunctioning bank.
With CONSULT-II>>GO TO 32.
Without CONSULT-II>>GO TO 33.
32. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) / (BANK 2) SIGNAL
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. See “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
33. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) / (BANK 2) SIGNAL
Without CONSULT-II
1. Set ECM to Self Diagnostic Test Mode II (Heated oxygen sensor 1 monitor). Refer to EC-762, "
HOW TO
SWITCH DIAGNOSTIC TEST MODE" .
2. Switch the monitored sensor to the malfunctioning bank. Refer to EC-762, "
How to Switch Monitored Sen-
sor From Bank 1 to Bank 2 or Vice Versa" .
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
34. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator and repair or replace if necessary. Refer to EC-789 .
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-902 .
Check injector and its circuit, and repair or replace if necessary. Refer to EC-1351 .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
914 and EC-927 .
OK or NG
OK >> GO TO 36.
NG >> 1. Repair or replace.
2. GO TO 35.
1 time: RICH
→ LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
SEF449Y
EC-786
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
35. ERASE UNNECESSARY DTC
After this inspection, unnecessary DTC might be displayed.
Erase the stored memory in ECM and TCM. Refer to EC-758, "
HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" and AT- 4 0 , "HOW TO ERASE DTC" .
>> GO TO 4.
36. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-215, "
ECM Re-Communicating Function" .
>> GO TO 4.
VIN RegistrationABS00E4F
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-II
1. Check the VIN of the vehicle and note it. Refer to GI-49, "IDENTIFICATION INFORMATION" .
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-II display.
Accelerator Pedal Released Position LearningABS00E4G
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningABS00E4H
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
PBIB2242E