AIR CONDITIONER CONTROL ATC-35
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AUTO SWITCH
The compressor, intake doors, air mix doors, mode doors and blower speed are automatically controlled
so that the in-vehicle temperature will reach, and be maintained at the set temperature selected by the
operator.
When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automati-
cally controlled.
TEMPERATURE SWITCH (POTENTIO TEMPERATURE CONTROL) (DRIVER SIDE)
The set temperature is increased or decreased with this dial.
TEMPERATURE SWITCH (POTENTIO TEMPERATURE CONTROL) (PASSENGER SIDE)
The set temperature is increased or decreased with this dial.
When the temperature switch is pressed, the dual switch indicator will automatically illuminate.
RECIRCULATION (REC) SWITCH
When REC switch is ON, REC switch indicator turns ON, and air inlet is fixed to REC.
When REC switch is ON and is pressed for approximately 1.5 seconds or longer, REC and FRE switch
indicators blink twice. Then, automatic control mode is entered. Inlet status is displayed even during auto-
matically controlled.
When FRE switch is turned ON, or when compressor is turned from ON to OFF, REC switch is automati-
cally turned OFF (fixed to FRE mode). REC mode can be re-entered by pressing REC switch again.
REC switch is not operated when DEF switch is turned ON, or at the D/F position.
FRESH (FRE) SWITCH
When FRE switch is ON, FRE switch indicator turns ON, and air inlet is fixed to FRE.
When FRE switch is ON and is pressed for approximately 1.5 seconds or longer, REC and FRE switch
indicators blink twice. Then, automatic control mode is entered. Inlet status is displayed even during auto-
matically controlled.
When REC switch is turned ON, FRE switch is automatically turned OFF (fixed to REC mode). FRE mode
can be re-entered by pressing FRE switch again.
DEFROSTER (DEF) SWITCH
Mode doors are set to the defrost position with this switch. Also, intake doors are set to the outside air position,
and compressor turns ON.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
OFF SWITCH
Compressor and blower are OFF, the intake doors are set to the outside air position, and the mode doors are
set to the foot (75% foot and 25% defrost) position.
A/C SWITCH
Compressor is ON or OFF.
(Pressing the A/C switch when the AUTO switch is ON will turn off the A/C switch and compressor.)
MODE SWITCH
The air discharge outlets is controlled by this switch.
FAN SWITCH
The blower speed is manually controlled with this switch. Seven speeds are available for manual control (as
shown on the display screen).
DUAL SWITCH (WITH LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CON-
TROL SYSTEM)
When the DUAL switch indicator is illuminated, the driver-side outlet and passenger-side outlet, as well as
the setting temperature, can each be set independently.
When the DUAL switch indicator is not illuminated, the driver-side outlet and setting temperature is
applied to both sides.
TROUBLE DIAGNOSIS ATC-95
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PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
Test Reading
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle condition Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Recirculation (REC) switch (Recirculation) set
Fan (blower) speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
° C ( °F)
Relative humidity
% Air temperature
° C ( °F)
50 - 60 20 (68) 11.2 - 13.2 (52 - 56)
25 (77) 12.2 - 14.8 (54 - 59)
30 (86) 15.5 - 18.6 (60 - 65)
35 (95) 21.0 - 24.5 (70 - 76)
40 (104) 28.7 - 32.6 (84 - 91)
60 - 70 20 (68) 13.2 - 15.2 (56 - 59)
25 (77) 14.8 - 17.3 (59 - 63)
30 (86) 18.6 - 21.6 (65 - 71)
35 (95) 24.5 - 28.0 (76 - 82)
40 (104) 32.6 - 36.5 (91 - 98)
Ambient air High-pressure (Discharge side)
kPa (kg/cm
2 , psi) Low-pressure (Suction side)
kPa (kg/cm2 , psi)
Relative humidity
% Air temperature
° C ( °F)
50 - 70 20 (68)
961 - 1,167
(9.8 - 11.9, 139 - 169) 216 - 265
(2.2 - 2.7, 31 - 38)
25 (77) 1,108 - 1,353
(11.3 - 13.8, 161 - 196) 230 - 281
(2.3 - 2.9, 33 - 41)
30 (86) 1,275 - 1,549
(13.0 - 15.8, 185 - 225) 261 - 320
(2.7 - 3.3, 38 - 46)
35 (95) 1,549 - 1,893
(15.8 - 19.3, 225 - 274) 297 - 364
(3.0 - 3.7, 43 - 53)
40 (104) 1,814 - 2,216
(18.5 - 22.6, 263 - 321) 357 - 435
(3.6 - 4.4, 52 - 63)
ATC-158
REFRIGERANT LINES
Revision: 2005 July 2005 FX
Checking for Refrigerant LeaksAJS00163
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector (SST: J-42220).
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorAJS00164
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J43872) to prevent future mis- diagnosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionAJS00165
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J 41459).
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service fitting. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
AV-2Revision: 2005 July 2005 FX
Window Antenna Repair ......................................
... 54
CHECK ELEMENT ........................................... ... 54
Removal and Installation of Roof Antenna .......... ... 56
REMOVAL ........................................................ ... 56
INSTALLATION ................................................. ... 56
INTEGRATED DISPLAY SYSTEM ......................... ... 57
System Description .............................................. ... 57
A/C AND AV SWITCH SYSTEM ....................... ... 57
PRECAUTION OF LCD MONITOR .................. ... 57
POWER SUPPLY AND GROUND .................... ... 57
DRIVE COMPUTER ......................................... ... 58
E/M SWITCH .................................................... ... 59
SETTING SCREEN .......................................... ... 60
WARNING INDICATIONS ................................ ... 61
AV COMMUNICATION LINE ............................ ... 61
CAN Communication System Description ........... ... 61
CAN Communication Unit .................................... ... 61
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — INF/D — ................................ ... 63
Schematic ............................................................ ... 68
Wiring Diagram — COMM — .............................. ... 69
Terminals and Reference Value for Display Unit . ... 72
Terminals and Reference Value for A/C and AV
Switch .................................................................. ... 73
On Board Self-Diagnosis Function ...................... ... 74
DESCRIPTION ................................................. ... 74
DIAGNOSIS ITEM ............................................ ... 74
Self-Diagnosis Mode ........................................... ... 74
OPERATION PROCEDURES .......................... ... 74
NETWORK CHECK .......................................... ... 75
PARTS CHECK ................................................ ... 75
HVAC DETAIL SCREEN ................................... ... 76
VERSION CHECK ............................................ ... 76
CAN DIAG MNTR (CAN DIAG MONITOR) ...... ... 76
A/C and AV Switch Self-Diagnosis Function ........ ... 77
STARTING THE SELF-DIAGNOSIS MODE ..... ... 77
EXITING THE SELF-DIAGNOSIS MODE ........ ... 77
DIAGNOSIS FUNCTION .................................. ... 77
Trouble Diagnosis Chart by Symptom ................. ... 78
Power Supply and Ground Circuit Check for Display
Unit ...................................................................... ... 79
Power Supply and Ground Circuit Check for A/C and
AV Switch ............................................................. ... 80
Vehicle Speed Signal Inspection ......................... ... 80
Illumination Signal Inspection .............................. ... 81
Ignition Signal Inspection ..................................... ... 82
Audio Communication Line Inspection ................ ... 82
AV Communication Line Inspection ..................... ... 84
CAN Communication Line Inspection .................. ... 85
Audio Steering Wheel Switch Inspection ............. ... 86
Removal and Installation of Display ..................... ... 86
REMOVAL ........................................................ ... 86
INSTALLATION ................................................. ... 86
Removal and Installation of A/C and AV Switch .. ... 86
NAVIGATION SYSTEM .......................................... ... 87
System Description .............................................. ... 87
TRAVEL DISTANCE ......................................... ... 87
TRAVEL DIRECTION ....................................... ... 87 MAP-MATCHING ..............................................
... 87
GPS (GLOBAL POSITIONING SYSTEM) ........ ... 88
COMPONENT DESCRIPTION ......................... ... 89
BIRDVIEW™ ..................................................... ... 89
MAP DISPLAY .................................................. ... 90
FUNCTION OF CENTER SWITCH .................. ... 91
“VIEW” MODE ................................................... ... 97
“HEADING” MODE ........................................... ... 98
“NEARBY DISPLAY ICONS” MODE ................. ... 98
“SAVE CURRENT LOCATION” MODE ............. ... 98
“ADJUST CURRENT LOCATION” MODE ........ ... 98
“AUTO RE-ROUTE” MODE .............................. ... 99
“AVOID AREA SETTING” MODE ..................... ... 99
“CLEAR MEMORY” MODE ............................... ... 99
“EDIT ADDRESS BOOK” MODE ...................... .100
“GPS INFORMATION” MODE .......................... .100
“QUICK STOP CUSTOMER SETTING” MODE .100
“SET AVERAGE SPEED” MODE ..................... .100
“TRACKING” MODE ......................................... .101
GUIDANCE VOLUME ....................................... .101
DISPLAY WITH PUSHED “TRIP” BUTTON ...... .101
TRIP 1 OR TRIP 2 ............................................ .102
FUEL ECONOMY ............................................. .102
MAINTENANCE ................................................ .102
ENGINE OIL OR TIRE ROTATION ................... .102
TIRE PRESSURE ............................................. .103
WARNING INDICATIONS ................................. .103
CAN Communication System Description ........... .104
CAN Communication Unit .................................... .104
Component Parts Location and Harness Connector
Location ............................................................... .104
Schematic—NAVI— ............................................. .105
Wiring Diagram —NAVI— .................................... .106
Schematic — COMM — ....................................... .113
Wiring Diagram — COMM — ............................... .114
Terminals and Reference Value for NAVI Control
Unit ....................................................................... .119
Terminals and Reference Value for Display Control
Unit ....................................................................... .121
Terminals and Reference Value for Display ......... .125
Terminals and Reference Value for A/C and AV
Switch .................................................................. .127
On Board Self-Diagnosis Function ....................... .128
DESCRIPTION ................................................. .128
DIAGNOSIS ITEM ............................................ .128
Self-Diagnosis Mode (DCU) ................................. .129
OPERATION PROCEDURE ............................. .129
SELF–DIAGNOSIS RESULT ............................ .130
Self-Diagnosis Mode (NAVI) ................................ .131
OPERATION PROCEDURE ............................. .131
SELF–DIAGNOSIS RESULT ............................ .132
Confirmation/Adjustment Mode ............................ .133
OPERATION PROCEDURE ............................. .133
DISPLAY DIAGNOSIS ...................................... .134
VEHICLE SIGNALS .......................................... .134
AUTO CLIMATE CONTROL ............................. .135
NAVIGATION .................................................... .135
DISPLAY DIAGNOSIS ...................................... .135
VEHICLE SIGNALS .......................................... .136
AUDIO AV-39
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FOR RADIO ONLY
NOTE:
1. The cause is a reduction in the receiving sensitivity of the window antenna.
2. This is noise resulting from variations in field strength, such as fading noise and multi-path noise, or exter- nal noise from trains and other sources. It is not a malfunction.
Fading noise: This noise occurs because of variations in the field strength in a narrow range due to moun-
tains or buildings blocking the signal.
Multi-path noise: This noise results from the waves sent directly from the broadcast station arriving at the
antenna at a different time from the waves which reflect off of mountains or buildings.
FOR CASSETTE PLAYER ONLY
FOR CD ONLY
Symptom Possible cause
No sound
Antenna feeder check (For open or short). Refer to AV-54, "Location of Antenna" .
Window antenna check. Refer to AV-54, "CHECK ELEMENT" .
If above systems are OK, replace audio unit.
Noisy
Antenna feeder check (For open or short). Refer to AV-54, "Location of Antenna" .
Antenna amp. check. Refer to AV-53, "Antenna Amp. Inspection" .
Window antenna check. Refer to AV-54, "CHECK ELEMENT" .
Noise prevention parts check.
Each electrical equipment check.
Wire harness of each piece of electrical equipment check.
If above systems are OK, replace antenna amp.
Selected radio stations stored in memory are
deleted.
Replace audio unit.
Symptom Possible cause
Cassette tape cannot be inserted.
Audio unit. Refer to AV-47, "Removal and Installation of Audio Unit" .
Cassette tape.
Cassette tape cannot be ejected.
Auto reverse does not work, or the tape direction changes
in the middle of play.
Audio unit. Refer to AV-47, "Removal and Installation of Audio Unit" .
There is much noise.
The sound is not clear.
Sound fluctuates/tape speed not correct
No sound.
Symptom Possible cause
CD cannot be inserted.
Audio unit. Refer to AV-47, "Removal and Installation of Audio Unit" .
CD cannot be ejected.
The CD cannot be played.
The sound skips, stops suddenly, or is distorted.
AV-40
AUDIO
Revision: 2005 July 2005 FX
Noise InspectionAKS005TC
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunction.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Occurrence condition Possible cause
Occurs only when
engine is ON. A continuous growling noise occurs. The speed of the
noise varies with changes in the engine speed.
Ignition condenser
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is run-
ning and the lighting switch is ON.
Alternator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs
when various elec-
trical components
are operating. A cracking or snapping sound occurs with the opera-
tion of various switches.
Relay malfunction, radio malfunction
The noise occurs when various motors are operating.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear window defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or antenna feeder
line
Mirror type film is attached on the rear window glass
After-market TV antenna and/or electrical accessories
such as radio are attached on the rear window glass.
A cracking or snapping sound occurs while the vehicle is being driven,
especially when it is vibrating excessively.
Poor ground of audio parts
Poor ground due to incorrect installation of parts
Poor wiring connections or a short circuit
AV-46
AUDIO
Revision: 2005 July 2005 FX
3. CHECK VEHICLE SPEED SIGNAL
1. Connect unified meter and A/C amp. connector.
2. Start engine and drive vehicle at more than 40 km/h (25MPH).
3. Check the signal between audio unit harness connector M60 terminal 22 (W/L) and ground with CON- SULT-ll or oscilloscope.
OK or NG
OK >> INSPECTION END (System is OK.)
NG >> Replace unified meter and A/C amp.
Locking CD Auto-Changer MechanismAKS007GD
CAUTION:
Prior to removing a malfunctioning CD auto-changer unit that will be shipped for repair, the
changer mechanism MUST BE LOCKED to prevent the mechanism from being damaged during
shipping.
If a CD is jammed or unable to be removed from the unit, do NOT lock the changer mechanism. If
the unit is to be shipped for repair, carefully package the unit to prevent vibration and shock.
DAMPER LOCK PROCEDURE
1. Eject and remove any CDs from the audio unit.
2. Turn ignition switch OFF. Wait until audio unit display is off and mechanism stops moving (mechanism sound stops).
3. Press any one of the disc selection buttons once. When a display shows on the audio unit, press the same disc selection button again within 5 seconds.
The changer mechanism will lock itself within 10 seconds.
4. After mechanism stops moving (mechanism sound stops), open the driver and passenger window, and then disconnect negative battery cable.
NOTE:
After installing a new or remanufactured audio unit, switching the audio unit ON will automatically unlock the
mechanism. A special unlocking procedure is not required.
Terminal Condition Reference
signal
(+) (–)
22
(W/L) Ground When vehicle
speed is approx.40
km/h (25MPH)
SKIA6809EELF1080D
AV-54
AUDIO ANTENNA
Revision: 2005 July 2005 FX
Location of AntennaAKS005TX
Window Antenna RepairAKS005TY
CHECK ELEMENT
1. Attach probe circuit tester (ohm setting) to antenna terminal on
each side.
PKIB5079E
SEL250I