BL-164
BACK DOOR
Revision: 2005 July 2005 FX
BACK DOORPFP:90100
Fitting AdjustmentAIS004O4
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. With the striker released, loosen the bumper rubber lock nuts.
2. Close the back door lightly and adjust the surface height by rotating the bumper rubber and, then open the back door to finally tighten the back door lock mounting bolts and bumper rubber lock nuts to the specified
torque.
Back Door AssemblyAIS004O5
REMOVAL
1. Remove roof rear garnish assembly. Refer to EI-43, "Removal and Installation" .
2. Disconnect the back door harness connector and AV antenna feeder.
3. Washer hose is separated in the connection part.
4. Support the back door lock with a proper material to prevent it from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
back door open when removing the damper stay.
1. Bumper rubber 2. Back door striker 3. Screw
PIIB0208E
PIIA6028E
PIIA6061E
BR-6
BRAKE PEDAL
Revision: 2005 July 2005 FX
BRAKE PEDALPFP:46501
Inspection and AdjustmentAFS001MT
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED
1. Check brake pedal height from dash lower panel.
2. Adjust height referring to the following specifications.
SFIA1450E
H Brake pedal free height (from dash lower panel
top surface) 161.5
− 171.5 mm (6.36 − 6.75 in)
D Brake pedal depressed height [under a force of
490 N (50 kg, 110 lb) with engine running] More than 80 mm (3.15 in)
C Clearance between bracket and the threaded end
of stop lamp switch or ASCD cancel switch (or
brake switch) 0.74
− 1.96 mm (0.0291 −0.0772 in)
A Pedal play 3 − 11 mm (0.12 − 0.43 in)
BRAKE PEDAL BR-7
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Revision: 2005 July 2005 FX
ADJUSTMENT
1. Loosen stop lamp switch and ASCD cancel switch (or brake
switch) by turning it counterclockwise by 45 °.
2. Loosen lock nut (A) on input rod, then rotate input rod to set pedal to the specified height, and tighten lock nut (A).
CAUTION:
Make sure the threaded end of input rod stays inside clevis.
3. With pedal pulled and held by hand, press stop lamp switch and ASCD cancel switch (or brake switch) until its threaded end con-
tacts stopper rubber.
4. With the threaded end of stop lamp switch and ASCD cancel switch (or brake switch) contacting stopper rubber, rotate switch
clockwise by 45 ° to secure.
CAUTION:
Make sure that the clearance (C) between stopper rubber
and threaded end of stop lamp switch and ASCD cancel
switch (or brake switch) is within the standard.
5. Check pedal play. CAUTION:
Make sure that stop lamps go off when pedal is released.
6. Start engine to check brake pedal depressed height.
Removal and InstallationAFS001MU
COMPONENT PARTS LOCATION
Lock nut (A) :
Refer to BR-16, "
Removal and Installation"
SFIA0160E
SFIA1940E
DI-2Revision: 2005 July 2005 FX
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ............................................. ... 52
Component Inspection ......................................... ... 53
OIL PRESSURE SWITCH ................................ ... 53
A/T INDICATOR ..................................................... ... 54
Wiring Diagram — AT/IND — .............................. ... 54
A/T Indicator Is Malfunction ................................. ... 56
WARNING CHIME .................................................. ... 58
System Description .............................................. ... 58
FUNCTION ....................................................... ... 58
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ......................................... ... 58
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ................................................... ... 59
LIGHT WARNING CHIME ................................ ... 59
SEAT BELT WARNING CHIME ........................ ... 59
CAN Communication System Description ........... ... 60
CAN Communication Unit .................................... ... 60
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — CHIME — .............................. ... 63
Terminals and Reference Value for BCM ............. ... 66
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 67
Terminals and Reference Value for Combination
Meter ................................................................... ... 67
Trouble Diagnosis ................................................ ... 68
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 68
PRELIMINARY CHECK .................................... ... 68
CONSULT-II Function (BCM) ............................... ... 69
DIAGNOSTIC ITEMS DESCRIPTION .............. ... 69
CONSULT-II BASIC OPERATION PROCEDURE
... 69
DATA MONITOR ............................................... ... 70
ACTIVE TEST .................................................. ... 70
SELF-DIAGNOSTIC RESULTS ........................ ... 71
All Warnings Are Not Operated ........................... ... 71
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-
ate) ...................................................................... ... 72
Key Warning Chime Does Not Operate (Without
Intelligent Key) ..................................................... ... 73
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ......... ... 75
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Intelligent Key Is Carried With The
Driver) .................................................................. ... 77
Light Warning Chime Does Not Operate ............. ... 79
Seat Belt Warning Chime Does Not Operate ...... ... 80
LANE DEPARTURE WARNING SYSTEM ............. ... 82
Precautions for Lane Departure Warning (LDW)
system ................................................................. ... 82
System Description .............................................. ... 82
LDW SYSTEM OPERATION ............................ ... 82
POWER SUPPLY AND GROUND CIRCUIT .... ... 84
CAN Communication ........................................... ... 84
SYSTEM DESCRIPTION ................................. ... 84
CAN COMMUNICATION UNIT ......................... ... 85
Action Test ........................................................... ... 85 LDW SYSTEM RUNNING TEST ......................
... 85
Camera Aiming Adjustment ................................. ... 86
OUTLINE .......................................................... ... 86
PREPARATION ................................................. ... 86
TARGET SETTING ........................................... ... 86
VEHICLE HEIGHT CHECK .............................. ... 89
AIMING ADJUSTMENT .................................... ... 89
Component Parts and Harness Connector Location ... 93
Schematic ............................................................ ... 94
Wiring Diagram — LDW — .................................. ... 95
Terminals and Reference Value for LDW Camera
Unit ....................................................................... ... 98
CONSULT-II Function (LDW) ............................... ... 98
DESCRIPTION ................................................. ... 98
CONSULT-II BASIC OPERATION .................... ... 98
WORK SUPPORT ............................................ ... 99
SELF-DIAG RESULTS ...................................... ... 99
DATA MONITOR ............................................... .100
ACTIVE TEST ................................................... .101
Trouble Diagnosis ................................................ .102
HOW TO PERFORM TROUBLE DIAGNOSIS . .102
SYMPTOM CHART ........................................... .102
Preliminary Inspection .......................................... .103
Power Supply and Ground Circuit Inspection ...... .104
DTC [C1B00] CAMERA UNIT MALF ................... .104
DTC [C1B01] CAM AIMING INCMP .................... .104
DTC [C1B02] VHCL SPD DATA MALF ................ .105
DTC [C1B03] ABNRML TEMP DETECT ............. .105
DTC [U1000] CAN COMM CIRCUIT ................... .105
DTC [U1010] CONTROL UNIT (CAN) ................. .105
LDW Chime Circuit Inspection ............................. .106
LDW Switch Circuit Inspection ............................. .107
LDW Indicator Lamp Circuit Inspection ................ .109
Turn Signal Input Inspection ................................ .110
Removal and Installation for LDW Camera Unit .. . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
Removal and Installation for LDW Chime ............ . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
Removal and Installation for LDW Switch ............ . 111
CLOCK ................................................................... .112
Wiring Diagram — CLOCK — .............................. .112
Removal and Installation of Clock ........................ .113
REMOVAL ......................................................... .113
INSTALLATION ................................................. .113
REAR VIEW MONITOR .......................................... .114
System Description .............................................. .114
POWER SUPPLY AND GROUND .................... .114
AV COMMUNICATION LINE ............................ .114
REAR VIEW CAMERA OPERATION ............... .114
Component Parts and Harness Connector Location .115
Schematic ............................................................ .116
Wiring Diagram — R/VIEW — ............................. .117
Terminals and Reference Value for Rear View Cam-
era Control Unit .................................................... .120
CONSULT-II Function (REARVIEW CAMERA) ... .121
CONSULT-II BASIC OPERATION .................... .121
WORK SUPPORT ............................................ .122
LANE DEPARTURE WARNING SYSTEM DI-89
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Revision: 2005 July 2005 FX
7. Mark point at the center of the point “E” and “F”, on the line
“FW”.
CAUTION:
Make sure that “E” through “X” is equal to “F” through “X”.
8. Position the center of the right target to the point of “X”.
VEHICLE HEIGHT CHECK
Measure the wheel arch height. And calculate “Dh”.
NOTE:
“Dh” may be calculated as a minus value.
AIMING ADJUSTMENT
Operation Procedure
CAUTION:
Perform the adjustment under unloaded vehicle condition.
LDW indicator is turned off after the removal/installation, and blinks after replacement.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER on the data link connector.
3. Start the engine, wait for at least 10 seconds, and touch “START (NISSAN BASED VHCL)”.
PKIB5331E
Dh [mm] = (Hfl + Hfr) ÷ 2 − 840
where, Hfl: Front left wheel arch height [mm]
Hfr: Front right wheel arch height [mm]
SKIB3164E
PBIB1503E
SAIA0450E
EM-3
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EM A
Revision: 2005 July 2005 FX
ANCE ...............................................................
. 146
MAIN BEARING OIL CLEARANCE ................. . 147
MAIN BEARING CRUSH HEIGHT ................... . 148
CONNECTING ROD BEARING CRUSH
HEIGHT ............................................................ . 148
MAIN BEARING CAP BOLT OUTER DIAMETER . 148
CONNECTING ROD BOLT OUTER DIAMETER . 149
DRIVE PLATE .................................................. . 149
OIL JET ............................................................ . 149
OIL JET RELIEF VALVE .................................. . 149
SERVICE DATA AND SPECIFICATIONS (SDS) ... . 150
Standard and Limit .............................................. . 150
GENERAL SPECIFICATIONS ......................... . 150
DRIVE BELT .................................................... . 151
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ........ . 151
SPARK PLUG .................................................. . 151
CAMSHAFT AND CAMSHAFT BEARING ....... . 152
CYLINDER HEAD ............................................ . 154
CYLINDER BLOCK .......................................... . 157
PISTON, PISTON RING AND PISTON PIN ..... . 158
CONNECTING ROD ........................................ . 159
CRANKSHAFT ................................................. . 160
MAIN BEARING ............................................... . 161
CONNECTING ROD BEARING ....................... . 162
VK45DE
PRECAUTIONS ..................................................... . 163
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... . 163
OPERATION PROCEDURE ............................ . 163
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ . 163
Precautions for Disconnecting Fuel Piping ......... . 163
Precautions for Removal and Disassembly ........ . 163
Precautions for Inspection, Repair and Replace-
ment .................................................................... . 163
Precautions for Assembly and Installation .......... . 163
Parts Requiring Angle Tightening ........................ . 164
Precautions for Liquid Gasket ............................. . 164
REMOVAL OF LIQUID GASKET SEALING ..... . 164
LIQUID GASKET APPLICATION PROCEDURE . 164
PREPARATION ...................................................... . 166
Special Service Tools .......................................... . 166
Commercial Service Tools ................................... . 168
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... . 170
NVH Troubleshooting — Engine Noise ............... . 170
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. . 171
ENGINE ROOM COVER ....................................... . 172
Components ........................................................ . 172
Removal and Installation ..................................... . 172
REMOVAL ........................................................ . 172
INSTALLATION ................................................ . 172
DRIVE BELTS ........................................................ . 173
Components ........................................................ . 173 Checking Drive Belts ...........................................
.173
Tension Adjustment ............................................. .173
Removal and Installation ..................................... .173
REMOVAL ........................................................ .173
INSTALLATION ................................................ .174
Components ........................................................ .175
Drive Belt Auto Tensioner and Idler Pulley .......... .175
REMOVAL ........................................................ .175
INSTALLATION ................................................ .175
AIR CLEANER AND AIR DUCT ............................ .176
Components ........................................................ .176
Removal and Installation ..................................... .176
REMOVAL ........................................................ .176
INSPECTION AFTER REMOVAL .................... .177
INSTALLATION ................................................ .177
Changing Air Cleaner Filter ................................. .177
REMOVAL ........................................................ .177
INSTALLATION ................................................ .177
INTAKE MANIFOLD .............................................. .178
Components ........................................................ .178
Removal and Installation ..................................... .179
REMOVAL ........................................................ .179
INSPECTION AFTER REMOVAL .................... .180
INSTALLATION ................................................ .180
INSPECTION AFTER INSTALLATION ............. .181
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... .182
Components ........................................................ .182
Removal and Installation ..................................... .182
REMOVAL ........................................................ .182
INSPECTION AFTER REMOVAL .................... .184
INSTALLATION ................................................ .184
OIL PAN AND OIL STRAINER .............................. .185
Components ........................................................ .185
Removal and Installation ..................................... .185
REMOVAL ........................................................ .185
INSPECTION AFTER REMOVAL .................... .187
INSTALLATION ................................................ .187
INSPECTION AFTER INSTALLATION ............. .188
IGNITION COIL ...................................................... .189
Components ........................................................ .189
Removal and Installation ..................................... .189
REMOVAL ........................................................ .189
INSTALLATION ................................................ .189
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... .190
Components ........................................................ .190
Removal and Installation ..................................... .190
REMOVAL ........................................................ .190
INSPECTION AFTER REMOVAL .................... .190
INSTALLATION ................................................ .191
FUEL INJECTOR AND FUEL TUBE ..................... .192
Components ........................................................ .192
Removal and Installation ..................................... .192
REMOVAL ........................................................ .192
INSTALLATION ................................................ .194
INSPECTION AFTER INSTALLATION ............. .196
EM-4Revision: 2005 July 2005 FX
ROCKER COVER ..................................................
.197
Components ........................................................ .197
Removal and Installation ..................................... .197
REMOVAL ........................................................ .197
INSTALLATION ................................................. .199
TIMING CHAIN ....................................................... .200
Components ........................................................ .200
Removal and Installation ..................................... .201
REMOVAL ........................................................ .201
INSPECTION AFTER REMOVAL ..................... .205
INSTALLATION ................................................. .205
INSPECTION AFTER INSTALLATION ............. .211
CAMSHAFT ............................................................ .212
Components ........................................................ .212
Removal and Installation ..................................... .212
REMOVAL ........................................................ .212
INSPECTION AFTER REMOVAL ..................... .213
INSTALLATION ................................................. .216
INSPECTION AFTER INSTALLATION ............. .218
Valve Clearance ................................................... .219
INSPECTION .................................................... .219
ADJUSTMENT ................................................. .222
OIL SEAL ............................................................... .225
Removal and Installation of Valve Oil Seal .......... .225
REMOVAL ........................................................ .225
INSTALLATION ................................................. .225
Removal and Installation of Front Oil Seal .......... .226
REMOVAL ........................................................ .226
INSTALLATION ................................................. .226
Removal and Installation of Rear Oil Seal ........... .227
REMOVAL ........................................................ .227
INSTALLATION ................................................. .227
CYLINDER HEAD .................................................. .229
On-Vehicle Service .............................................. .229
CHECKING COMPRESSION PRESSURE ...... .229
Components ........................................................ .230
Removal and Installation ..................................... .230
REMOVAL ........................................................ .230
INSPECTION AFTER REMOVAL ..................... .231
INSTALLATION ................................................. .231
Disassembly and Assembly ................................. .233
COMPONENTS ................................................ .233
DISASSEMBLY ................................................ .233
ASSEMBLY ...................................................... .234
Inspection After Disassembly .............................. .235
VALVE DIMENSIONS ....................................... .235
VALVE GUIDE CLEARANCE ........................... .236
VALVE GUIDE REPLACEMENT ...................... .236
VALVE SEAT CONTACT .................................. .238
VALVE SEAT REPLACEMENT ........................ .238
VALVE SPRING SQUARENESS ...................... .239
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................ .239 ENGINE ASSEMBLY ..............................................
.240
Components ......................................................... .240
Removal and Installation ...................................... .240
REMOVAL ......................................................... .240
INSTALLATION ................................................. .243
INSPECTION AFTER INSTALLATION ............. .243
CYLINDER BLOCK ................................................ .245
Components ......................................................... .245
Disassembly and Assembly ................................. .246
DISASSEMBLY ................................................. .246
ASSEMBLY ....................................................... .249
How to Select Piston and Bearing ....................... .255
DESCRIPTION ................................................. .255
HOW TO SELECT PISTON .............................. .255
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... .256
HOW TO SELECT MAIN BEARING ................. .257
Inspection After Disassembly ............................... .262
CRANKSHAFT END PLAY ............................... .262
CONNECTING ROD SIDE CLEARANCE ........ .262
PISTON TO PISTON PIN OIL CLEARANCE .... .262
PISTON RING SIDE CLEARANCE .................. .263
PISTON RING END GAP ................................. .263
CONNECTING ROD BEND AND TORSION .... .264
CONNECTING ROD BIG END DIAMETER ..... .264
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ................................................................ .264
CYLINDER BLOCK DISTORTION ................... .265
MAIN BEARING HOUSING INNER DIAMETER .266
PISTON TO CYLINDER BORE CLEARANCE . .266
CRANKSHAFT MAIN JOURNAL DIAMETER .. .267
CRANKSHAFT PIN JOURNAL DIAMETER ..... .268
CRANKSHAFT OUT-OF-ROUND AND TAPER .268
CRANKSHAFT RUNOUT ................................. .268
CONNECTING ROD BEARING OIL CLEAR-
ANCE ................................................................ .269
MAIN BEARING OIL CLEARANCE .................. .270
CRUSH HEIGHT OF MAIN BEARING ............. .271
CRUSH HEIGHT OF CONNECTING ROD
BEARING .......................................................... .271
DRIVE PLATE ................................................... .271
SERVICE DATA AND SPECIFICATIONS (SDS) ... .272
Standard and Limit ............................................... .272
GENERAL SPECIFICATIONS .......................... .272
DRIVE BELTS ................................................... .272
INTAKE MANIFOLD AND EXHAUST MANI-
FOLD ................................................................ .272
SPARK PLUG ................................................... .273
CAMSHAFT AND CAMSHAFT BEARING ........ .273
CYLINDER HEAD ............................................. .275
CYLINDER BLOCK ........................................... .278
PISTON, PISTON RING AND PISTON PIN ..... .279
CONNECTING ROD ......................................... .280
CRANKSHAFT .................................................. .281
MAIN BEARING ................................................ .283
CONNECTING ROD BEARING ........................ .284
FRONT FOG LAMP LT-89
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Revision: 2005 July 2005 FX
Aiming AdjustmentAKS007CT
Front fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.
Keep all tires inflated to correct pressure.
Place vehicle on level ground.
See that vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and
tools). Have the driver or equivalent weight placed in driver seat.
Adjust aiming in the vertical direction by turning adjusting screw.
1. Set the distance between the screen and the center of front fog lamp lens as shown at left.
2. Turn front fog lamps ON.
3. Adjust front fog lamps using adjusting screw so that the top edge of the high intensity zone is 100 mm (3.94 in) below the height of
front fog lamp centers as shown at left.
When performing adjustment, if necessary, cover headlamps
and opposite front fog lamp.
SKIA5557E
PKIB1672E
PKIB1673E