2005 Hyundai Terracan stop start

5
VEHICLE MAINTENANCE REQUIREMENTS
7
!
F060B01A-AAT
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive beltsshould be checked periodically for proper tension and adjusted as neces- sary. F060C01A-AAT
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
F060D01TB-AAT
o Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace anydamaged or leaking parts immediately. WARNING (Diesel only):
Never work on injection system withengine running or within 30 sec-onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subject tohigh pressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury,if it touch the body. People using pacemakers should not move than 30cm closer to the ECU or wiringharness within the engine room while engine is running, since the high currents in the Common Railsystem produce considerable mag- netic fields.
EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required.

5VEHICLE MAINTENANCE REQUIREMENTS
10
F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-AAT o Exhaust pipe and muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, dete- rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT
o Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque.
F070M01B-AAT
o Steering gear box, linkage & boots/lower arm ball joint, upper arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in the steering wheel. Check the linkage for bends or dam-
age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oiliness and proper tension. Replace or adjust it if neces-sary.
F070P01HP-AAT
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged partsand, if necessary, repack the grease.
F070Q01A-AAT
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leAakage and dam-age. Check air conditioning perfor- mance according to the relevant shop manual if necessary.

6
OWNER MAINTENANCE
29
YG220A1-E POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at those intervals speci- fied in the vehicle maintenance sched- ule in Section 5. The power steeringhoses should be replaced if there are severe surface cracking, pulling, scuff- ing or worn spots. Deterioration of thehoses could cause premature failure. NOTE: The power steering pump may be noisy when the engine is first started in the extreme cold (-4°F).This noise is not abnormal and will stop as the engine warms up. If the power steering pump contin-ues to be noisy after the engine has warmed up, have it inspected by your Authorised Hyundai Dealer.
The power steering fluid level should
be checked regularly.
To check the power steering fluid level,
be sure the ignition is "OFF", thencheck to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
NOTE: Do not check whilst the engine is
running. Do not start when power steering fluid reservoir is empty. Fluid Recommendation
Only automatic transmission fluid meeting the specification of PSF-3 orATF DEXRON 2 should be used in the power steering system.POWER STEERING FLUID LEVEL
G230A03A-EAT
Petrol Engine
G230A01HP-E
HHP5014-E
Diesel Engine

6 OWNER MAINTENANCE
40
NO.1 2 34 5 67 8 9
10 11 1213 14 1516 17 1819 20 2122 23 2425 26 2728 AMPERAGES
30A 10A 15A 20A10A15A30A20A 10A 10A20A10A- -
10A 10A -
10A10A10A10A 10A 10A
-
10A15A15A 10A CIRCUIT PROTECTED
Defogger Relay
Hazard Relay, Hazard Switch Stop Lamp Switch
TOD, EST Control Module - Sunroof Controller
Blower Relay
Power Door Locks
Rear Fog Lamp RelayAudio, Map Lamp
Cigar Lighter, Power Outlet relay, ACC Socket
Power Outside Mirror Switch- - A/C Switch
Left/Right Outside Mirror & Defogger -
TCM, ECM(COVEC-F), TCCS(TOD, EST), Immobiliser
Back-up Lamp Switch, Inside Rearview Mirror, Transmission Range Switch Hazard Switch
Instrument Cluster, ETACM, Vehicle Speed Sensor, DRL Control ModuleAirbag Airbag Indicator -
Blower & A/C, ETACM, Defogger Relay
Seat Warmer
Sunroof, Rear Wiper & Washer, Cruise Switch, Rear Intermittent Wiper Relay
Start Relay, Theft-Alarm Relay
G200E01HP-EAT Inner Panel NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. G200D01HP

7EMISSION CONTROL SYSTEMS
4
YH040B1-E About the Catalytic Converter ; For a Petrol Engine Exhaust gases passing through the catalytic converter cause it to operate at very high temperatures. As a re- sult, the introduction of large amountsof unburned petrol may cause it to overheat and create a fire hazard. This can be avoided by observing thefollowing: H020D01HP-GAT
; For a Diesel Engine
!WARNING
o Use only unleaded fuel.
o Maintain your engine in good con- dition. Extremely high converter temperatures can result from im-proper operation of the electrical, ignition or M.P.I. system.
o If your engine stalls, pings, knocks, or is hard to start, takeyour car to your Hyundai dealer as soon as possible and have thedifficulty corrected. o Avoid driving with a very low fuel
level. If you run out of petrol, it could cause the engine to misfire and result in excessive loading ofthe catalytic converter.
o Avoid idling the engine for peri- ods longer than 10 minutes.
o Your Hyundai should not be ei- ther pushed or pulled to get itstarted. This can cause the cata- lytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper, leaves orrags.
o Do not touch the catalytic con- verter or any other part of the exhaust system whilst the engine is running.
o Remember that your Hyundai dealer is your best source of as-sistance.
Catalytic Converter H020A01HP-D
!
All Hyundai vehicles are equipped with oxidation type catalytic converter toreduce the carbon monoxide, hydro- carbons and particulate contained in the exhaust gas.
WARNING
o Use diesel only.
o Maintain your engine in good con- dition. Extremely high converter temperatures can result from im- proper operation of the electricalignition or electronic fuel injec- tion system.

7
EMISSION CONTROL SYSTEMS
5
o If your engine stalls, pings, or is
hard to start, take your car to your Hyundai dealer as soon as pos- sible and have the difficulty cor-rected.
o Avoid driving with a very low fuel level. If you run out of diesel, it could cause the engine to stop and result in damage to the cata-lytic converter.
o Avoid idling the engine for peri- ods longer than 10 minutes.
o Your Hyundai should not be ei- ther pushed or pulled to get itstarted. This can cause the cata- lytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper, leaves orrags.
o Do not touch the catalytic con- verter or any other part of theexhaust system whilst the engine is running.
o Remember that your Hyundai dealer is your best source of as- sistance.
EGR SYSTEM
H020C01HP-EAT
; For a Diesel Engine
This system helps control oxides of
nitrogen by recirculating a part of the exhaust gas into the engine, there by reducing cylinder combustion tem-perature. The EGR system helps reduce NOx
(Oxides of Nitrogen) emission gas- ses.

10
INDEX
3
Coolant temperature gauge .....................................1-57
If the engine overheats ............................................. 3-4
Number ..................................................................... 8-2
Oil ............................................................................. 6-4 Starting ..................................................................... 2-5
Engine Exhaust Can Be Dangerous! ........................... 2-2
F Fan Speed Control ................. .........................1-90, 1-101
Fog Light Switch Front ....................................................................... 1-62
Rear ........................................................................ 1-62
Four-Wheel Drive(4WD) ............................................. 2-14
Front Door Edge Warning Light ................................. 1-84
Front Seats
Adjustable head restraints ...................................... 1-17
Adjusting seatback angle ....................................... 1-17
Driver's seat lumbar support control .......................1-18
Seat adjust ment ..................................................... 1-16
Seat cushion height adjustment ............................. 1-19
Seat fore/aft adjustment ......................................... 1-16
Fuel Capacity ................................................................... 9-2
Gauge ..................................................................... 1-57
Recommendations .................................................... 1-2
Fuel-Filler Flap Remote release ........................................................ 1-2
Full-time 4WD Operation ............................................ 2-17
Fusible Links ............................................................. 6-25G
Glove Box ................................................................. 1-73
H Hatchback Door ......................................................... 1-78
Hazard Warning System ............................................ 1-65
Headlight Aiming Adjustment..................................... 6-33
Headlight Bulbs Replacement ....................................6-31
Headlight Leveling Device S ystem ............................1-85
Heated Front/Rear Window .. ......................................1-65
Heating and Cooling Control ......................................1-89
Heating and Ventilation
Air flow control ............................................. 1-91, 1-102
Air intake control ......................................... 1-91, 1-101
Defrosting/Defogging ............................................... 1-95
Fan speed control ........................................ 1-90, 1-101
Temperature control ................................................ 1-83
High-Mounted Rear Stop Light ...................................1-82
Horn ........................................................................... 1-84
I Ignition Switch ............................................................. 2-3
Illuminated ignition switch ......................................... 1-8
Immobiliser System ..................................................... 1-5
Indicator and Warning Lights ..................................... 1-50
Instrument Cluster and Indicator Lights ..................... 1-46
Interior Light ............................................................... 1-72
Interior Rearview Mirror .............................................. 1-77
Intermittent Wi pe Facility ........................................... 1-64