2005 Hyundai Terracan engine fan

Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-4
Engine Oil ..................................................................... 6-4
Engine Oil and Filter Replacement .............................. 6-8
Engine Coolant Checking and Replacing .................... 6-9Spark Plug................................................................... 6-12
Changing the Air Cleaner Filte r ...................................6-13
Manual Transmission Lubricant ..................................6-16
Automatic Transmission Lubricant ..............................6-17
Brake System Checking ............................................. 6-19
Checking the Clutch Fluid ........................................... 6-20
Air Conditioning System Maintenance ........................ 6-21
Checking Engine Drive Belts ...................................... 6-24
Fusible Links ............................................................... 6-25
Battery Mai ntenance ................................................... 6-27
Checking Electric Cooling Fans .................................6-28
Fuel Filter ..................................................................... 6-30
Power Steering Fluid Level ......................................... 6-29
Replacing Headlight Bulbs .......................................... 6-31
Headlight Aiming Adjustment ...................................... 6-33
Bulb Wattages ............................................................. 6-35
Fuse Panel D escription ............................................... 6-36
OWNER MAINTENANCE
6
6

6
OWNER MAINTENANCE
11
3. With the heater temperature control set to the "HOT" position, remove the radiator cap and open the radia-tor drain tap. 4. When the engine coolant has drained
completely, close the drain tap en-suring that this is not over tight- ened.
5. Prepare a suitable quantity of new engine coolant (refer to section 9)and pour this into the radiator.
6. Start the engine with the radiator cap still removed and continue to add coolant as the level decreases as air is expelled from the system. When the level remains constant,replace the radiator cap and replen- ish the coolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks are present.
G050D01HP-D
HHP5006-E
HHP5008
Petrol EngineDiesel Engine
!WARNING:
The cooling fan is controlled by engine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will au- tomatically shut off. This is a nor- mal condition.

6
OWNER MAINTENANCE
19
!
!
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3. If the transmission fluid level is low,
use a funnel to add transmission fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 30cm closer to the ECU or wiring harness within the engine roomwhilst engine is running, since the high currents in the Common Rail system produce considerable mag-netic fields.
WARNING:
The electric engine cooling fan au-tomatically switches on and off ac- cording to engine temperature. Be careful to keep away from the fanduring this check as it may switch on at any time. NOTE: Only lint free cloth should be used
for wiping the dipstick. The pres- ence of lint within the transmis- sion may cause problems with the normal function of the transmis-sion. CAUTION:
Correct operation of the brakingsystem is essential to the safe op- eration of the vehicle and there- fore, any maintenance operationsother than those listed below should be entrusted to a Hyundai dealer. SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or highermay be used in the braking system. Care should be taken to observe the instructions and precautions printedupon the container.
Fluid level should be within "HOT" range
G110D04HP
BRAKE SYSTEM CHECKING
SG120A1-E

6 OWNER MAINTENANCE
28
!WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Do not touchthe radiator fan until it is completely stopped. As the coolant temperature de- creases the fan will automatically shut off. This is a normal condi-tion.
Checking Engine Cooling Fan The engine cooling fan should auto-matically come on if the engine cool- ant temperature is high.
Checking Condenser Cooling Fan The condenser cooling fan (in front of the condenser) should come on auto- matically whenever the air conditioner is in operation.
If any electrolyte gets into your eyes, flush your eyes with clean water for at least 15 minutes and get imme-diate medical attention. If possible, continue to apply water with a sponge orcloth until medical atten- tion is received. If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burn- ing sensation, get medical attention immediately.Wear eye protection whencharging or working near abattery.Always provide ventilationwhen working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid to leak, resulting in personal injury.Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables are connected.
o The electrical ignition system works with high voltage. Never touch these components with the engine running or the ignition switched on.
CHECKING ELECTRIC COOLING FANS
YG210A1-E

6 OWNER MAINTENANCE
38
AMPERAGES15A 15A15A-
10A 10A
-
15A 15A15A15A 10A 10A10A 10A 10A 10A15A25A20A
NO. 10 NO. 11NO. 12NO. 13NO. 14NO. 15NO. 16NO. 17NO. 18NO. 19NO. 20NO. 21NO. 22NO. 23
NO. 24
NO. 25
NO. 26
NO. 27
NO. 28
NO. 29
DESCRIPTION
CIRCUIT PROTECTED
Fuel Heater and Sensor(Diesel Engine)
Headlamp(Low beam)Headlamp(High beam) -
A/C Compressor Relay, Triple Switch
TCI Fan Relay(COVEC-F/EGR)--ECM(Diesel Engine)ECM(Diesel Engine)
ECM(Diesel Engine), Air Heater Relay(Diesel Engine), EGR Solenoid(Diesel Engine)
Illuminations, Combination LampLicense Lamp, Combination Lamp
ABS Control Module, ABS Relay, EBD Relay
ECM(Diesel Engine), Headlamp Relay, Condenser Fan Relay
(Petrol/COVEC-F), EGR Solenoid(COVEC-F)ABS Control Module
Cruise Control Module
Front Wiper and Washer
Power Seat Switch
Power Outlet Relay
FUSE

6
OWNER MAINTENANCE
39
AMPERAGES 50A 30A 40A 40A 30A 40A 20A-
20A 10A
15A
NO. 1
NO. 2
NO. 3
NO. 4
NO. 5
NO. 6
NO. 7
NO. 8
NO. 9
DESCRIPTION
CIRCUIT PROTECTED
Power Connector(A,B), Engine Compartment Fuse and Relay #2
(Fuse 28,29), Inner Panel Fuse Box(Fuse 6,7,8, 9)
Start Relay, Ignition Switch
Condenser Fan Relay, Engine Compar tment Fuse and Relay Box #2(Fuse 14,15)ABS Control Module
Power Window Relay
Tail Lamp Relay, Engine Compartment Fuse and Relay Box #2(Fuse 11,12)ABS Control Module-
Fuel Pump Relay, ECM, Ignition Failure Sensor
A/CON, TCM, ETACM, Data Link Connector, Siren, ImmobiliserControl Module
Interior Lamp, Map Lamp, Audio, Instrument Cluster, Front Door EdgeWarning Lamp
FUSIBLE LINK
NO. 30
NO. 31

7EMISSION CONTROL SYSTEMS
2
Inspect the exhaust systemWhenever a change is noticed in the
sound of the exhaust system, the underside or rear of the vehicle maybe damaged. You should inspect the exhaust system each time the car is raised for lubrication or oil change. To check condition
1. Holes and gas leaks due to corro- sion, damage, etc., should be recti- fied.
2. The joints should be checked for loose connections and gas leakage.
3. The hanger rubber and brackets
should be checked for damage.EXHAUST GAS WARNING
H030A01HP-EAT Exhaust gases contain carbon monox- ide, a potentially toxic gas that is colorless and odorless. Avoid breath-ing exhaust gases.
o Do not run the engine in confined areas, such as garages, any longer than necessary to move the car inor out.
o Do not drive with the hatchback
door open. An open hatchback doormay draw exhaust gases into the passenger compartment. If you must drive with the hatchback door open,drive only with all the windows wide open and the blower motor on high speed.
o If it is necessary to sit in a parked
car with the engine running formore than a short period, adjust your heating system to force out- side air into the car by placing theair selector button of the heater in the FRESH AIR position and mode control in the VENT position. Setthe fan at high speed and the con- trols in any position desired.EMISSION CONTROL SYS- TEMS
ZH010A1-E
(Not all models)
Your Hyundai is equipped with an
emission control systems. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control sys- tem (For a Petrol Engine)
(2) Evaporative emission control sys- tem (For a Petrol Engine)
(3) Exhaust emission control system
In order to assure the proper function
of the emission control system, it is recommended that you have your car inspected and maintained by anauthorised Hyundai dealer in accor- dance with the schedule in this manual.

10INDEX
2
A Air Cleaner Filter ........................................................ 6-13
Air Conditioning
Maintenance ........................................................... 6-21
Operation ................................................................ 1-96
Switch ..................................................................... 1-96
Airbag ........................................................................ 1-40
Antenna ................................................................... 1-107
Apperance Care ........................................................... 4-1
Ashtray ...................................................................... 1-68
Automatic Heating and Cooling Control System ........ 1-98
BBattery ....................................................................... 6-27
Bi-Level Heating ........................................................ 1-94
Bonnet Release ......................................................... 1-83
Brake
Anti-lock system (ABS) .......................................... 2-21
Brake system checking .......................................... 6-19
Effective braking ..................................................... 2-22
Fluid ........................................................................ 6-19
Pedal clearance ...................................................... 6-24
Pedal free-play ........................................................ 6-23
CCatalytic Converter ...................................................... 7-3
Centre Console Compartment ....................................1-74
Child Restraint System .............................................. 1-31
Child-Proof Rear Door Lock ....................................... 1-10Cigar Lighter
.............................................................. 1-67
Clock ......................................................................... 1-66
Clutch
Checking fluid ......................................................... 6-20
Pedal free-play ........................................................ 6-23
Cooling Fans ............................................................. 6-28
Cruise Control ............................................................ 1-86
DDaily Operating Checks ............................................... 6-4
Defrosting/Defogging .................................................. 1-95
Door Central door locks .................................................. 1-11
Locking, unlocking front door with a key .................. 1-9
Drink Holder ............................................................... 1-69
Drive Belts ................................................................. 6-24
Driving
Driving for economy ............................................... 2-23
Smooth corneri ng .................................................... 2-24
Winter motoring ...................................................... 2-24
E EGR system ................................................................ 7-5Emission Contro l System ............................................ 7-1
Engine
Before starting the engine ........................................ 2-3 Compartment (3.5 V6) .............................................. 6-2
Compartment (2.9 CRDi) ........................................... 6-3
Coolant ..................................................................... 6-9