3-1
IN CASE OF EMERGENCY
SD000A1-E
3. IN CASE OF EMERGENCY
SD020A1-E IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai authorised repairer with regard to the method of ignition and fuel system diagnosis. CAUTION: If the engine refuses to start, no attemptshould be made to push or tow start the vehicle. Vehicles with automatic transaxle or fuel injection will not be able to be started in this manner since no drive is transmitted through the automatic transaxle whilst the engine is not running, and in the case of fuel injected derivatives, the fuel pump will not operate under tow start con- ditions. In addition, if the vehicle is equipped with an exhaust catalyst, dam- age to the catalyst may result if the vehicle is tow started. SD020B1-E
If the Engine Cannot be Cranked
D010C02A-EAT If Engine Turns Over Normally but Does Not Start
SSA3020C
1. Check fuel level.
2. With the key in the "OFF" position, check all connectors at ignition coils and spark plugs(For Petrol Engine) or check all con- nectors at glow plug and glow plug relay(For Diesel Engine). Reconnect any that may be disconnected or loose.
3. Check fuel line in the engine compartment.
4. If engine still refuses to start, call a Hyundai authorised repairer or seek other qualifiedassistance.
1. If the vehicle is fitted with manual transaxle,
ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fitted with automatic transaxle, ensure that the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connec-
tions to ensure that these are clean andalso tight.
3. If the ignition warning lights dim when the engine is cranked and the battery termi- nals have been checked, a discharged battery is indicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for infor-mation regarding engine starting when the battery is discharged. AD020D1-E
If Engine Stalls Whilst Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your ve-
hicle will not start, see "IF THE ENGINE WILL NOT START"
3
D010B01FC
IN CASE OF EMERGENCY
3-2
CAUTION: Personal injury and damage to the vehicle may occur if jump starting is not per- formed correctly. If any doubt exists as to how this operation should be performed, seek assistance from qualified personnel. WARNING: Motor vehicle batteries contain sulphuric acid and emit hydrogen gas. Protective clothing should be worn and care exer- cised to prevent the acid from coming into contact with skin or clothing and the ve- hicle. Naked lights should not be permitted in the vicinity of the battery. Care should be exercised to prevent sparks occurring during connection. If acid accidentally comes into contact with skin or eyes, the affected area should immediately be flushed CAUTION: If the jump cable are incorrectly installed,
damage to the vehicle electrical system may occur, in particular the electronic components such as the Fuel Injection system computer and the Automatic
Transaxle computer. The battery must never be disconnected whilst the engine is running. SD040A2-E IF THE ENGINE OVERHEATS
If the temperature gauge indicates overheat- ing:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air condition- ing is on, turn it off.
3. If coolant is running out under the car or
steam is coming out from under the bonnet stop the engine. Do not open the bonnet until the coolant has stopped running or the steaming has stopped. If there is no visible loss of coolant and no steam, leave the engine running and check to be sure the engine cooling fan is operating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is broken. If it is not missing, check to seethat it is tight.
SD030A2-E Jump Starting
with copious amounts of water and medi- cal assistance sought.
1. Ensure that the booster battery is 12 volt
type. If the booster battery is installed in another vehicle, ensure that the two vehi- cles are not touching.
2. Turn off all unnecessary electrical equip- ment in both vehicles.
3. Ensure that the engine of the vehicle pro- viding the jump start is running prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and theother end to the positive (+) terminal of the discharged battery.
5. Attach the black jump cable to the nega- tive (-) terminal of the booster battery, andthe other end to a ground point within the engine compartment of the vehicle with the flat battery. Do not connect to the negative battery terminal of the flat battery since sparks may be generated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start the engine of thevehicle with the flat battery.
7. Switch "ON" the main beam headlamps before carefully removing the jumper cables in the reverse order of attachment. Once the jumper cables have been re- moved, switch "OFF" the main beam headlamps.
HFC4002
Booster battery Discharged battery
IN CASE OF EMERGENCY
3-6 SD070G1-E
5. Raising the Car
After inserting a wrench bar into the wheel nut
wrench, install the wrench bar into the jack as shown in the drawing. To raise the vehicle, turn the wheel nut wrench clockwise. As the jack begins to raise the vehicle, double check that it is properly positioned and will not slip. If the jack is on soft ground or sand, it may be necessary to place a stout piece of timber under the base of the jack to prevent it from sinking.
Raise the car high enough so that the fully
inflated spare wheel can be installed.
WARNING: Do not get under the car when it is support-
ed by the jack! The jack is solely designedfor wheel changing and is not intended to support the vehicle for other purposes. The use of purpose designed supports is neces- sary whilst the vehicle is raised and the operator is required to get underneath.
HFC4022
Wrench bar
Wheel nut wrench
SD070E1-E 3. Loosen Wheel Nuts The wheel nuts should be loosened slightly before raising the car. To loosen the nuts, turn the wheel brace counterclockwise. Ensure that the wheel brace socket is seated properly on the nut and that it cannot slip. Do not remove the nuts at this stage. SD070F1-F
4. Put the Jack in Place
The base of the jack should be placed on firm,level ground. The jack should be positioned as shown in the drawing.
D060D01FC-DHFC4006
OWNER MAINTENANCE
6-4 SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle. G030B02O-EAT
Recommended Oil
1. Petrol engine
G030B01FC
The engine oil quality should meet the follow- ing classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected accord- ing to the operating environment of the engineby means of the table shown above. Theengine oil recommendations are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of en-gine oil additives may result in invalidation ofthe vehicle warranty.
OWNER MAINTENANCE
6-16 SG120D1-E Brake Fluid Level The fluid level in the brake fluid reservoir should be checked periodically. The levelshould be between the "MIN" and "MAX"marks on the side of the reservoir. If the levelis at or below the "MIN" mark, fluid should beadded having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirtis not allowed to enter the system. It shouldbe noted that the brake fluid level will de-crease slightly as the friction linings of thepads and shoes become worn and that this isa normal condition.
SG120A1-E
BRAKE SYSTEM CHECKING CAUTION:
Correct operation of the braking system is
essential to the safe operation of the vehicle and therefore, any maintenance operationsother than those listed below should beentrusted to a Hyundai authorised re-pairer.
SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3 or
DOT 4 specifications or higher may be usedin the braking system. Care should be takento observe the instructions and precautionsprinted upon the container.
HFC5005
Petrol engine
People using pacemakers should ensure that they keep a distance of 30cm fromthe ECU or wiring harness within theengine room whilst engine is running,since the high currents in the CommonRail system produce considerable mag-netic fields. Fluid Capacity The total fluid capacity of the transmission unit is 6.1 litres (1.6 DOHC)/6.7 litres(1.8 DOHC).
Fluid level should be within this range
C090A03FC
Î Î
WARNING: The cooling fan is controlled by engine
coolant temperature and may sometimes operate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature de-creases, the fan will automatically shutoff. This is a normal condition.
WARNING (Diesel only): Never work on injection system with en-
gine running or within 30 seconds after shutting off engine. High pressure pump,rail, injectors and high pressure pipes aresubject to high pressure even after theengine stopped. The fuel jet produced byfuel leaks may cause serious injury, if itcontacts the body.
OWNER MAINTENANCE 6-21
G200B01E-EAT
INDIVIDUAL CIRCUIT FUSES
The fuse box containing the individual circuit fuses will be found in the backside of multi boxlocated in the right side of driver. The multi boxis removed by pulling lightly and then releasingthe lid. A fuse rating grid will be found on thereverse side of the cover. In the event of fusefailure, the fuse should be replaced with one ofequivalent rating. A fuse removal tool is pro-vided within the fuse box to facilitate replace-ment. In the event of a replacement fuse failing shortly after installation a malfunction within the circuitprotected by that fuse is indicated. The circuitshould be checked by a Hyundai authorisedrepairer at the first available opportunity.
HFC4010-D
AXA6201B
WARNING: The use of replacement fuses having a higher rating than specified or other meansof connecting the circuit will create a po-tential fire hazard. NOTE: See page 6-28 for the fuse pannel descrip- tions.
SG210A1-E
BATTERY MAINTENANCE
D010B01FC
WARNING:
Motor vehicle batteries contain sulphuric
acid which is corrosive and poisonous. Hy- drogen gas is emitted from the battery whichis explosive when combined with oxygen.The following precautions must be strictlyobserved to avoid personal injury or dam-age to the vehicle.
o If battery electrolyte is spilled onto skin or
into eyes, the effected area must be flushed with copious amounts of water and medicalassistance sought.
o If battery electrolyte is ingested, copious amounts of water or milk followed by an ant-acid (raw egg or milk of magnesia) must bedrunk. Vomiting should not be induced andmedical assistance must be sought.
OWNER MAINTENANCE
6-22 SG230A1-E POWER STEERING FLUID LEVEL
HFC5004
G230A02FC
Petrol engine
Diesel engine
The power steering fluid level should be checked daily.
SG220A1-E ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine coolant temperature and may sometimesoperate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature decreas-es, the fan will automatically shut off. Thisis a normal condition. The engine cooling fan should operate before the temperature gauge reaches the upper por-tion of the scale and the condenser fan shouldoperate whenever the air conditioning is in use.
o Batteries must only be charged in well
ventilated areas from which naked lights orsources of sparks are excluded.
o Ensure that children, pets or other unauthorised persons are kept away frombatteries.
o Do not allow anything to bridge the positive (+) and negative (-) terminals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
OWNER MAINTENANCE
6-24 G270A02A-GAT HEADLIGHT BULB Replacement instructions:
G270A01FC
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
SG250A1-E
REPLACING LIGHT BULBS
In the event of bulb failure being experienced, ensure that the relative lighting circuit is turnedoff prior to attempting to replace the bulb. Theillustrations on the following page will assist inlocating and removing the various bulbs. En-sure that the replacement bulb has the samecap configuration and wattage as the original. CAUTION: Keep the lamps out of contact with petro- leum products, such as oil, petrol, etc.
1. Loosen the drain plug at the bottom of the
fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turnedto "ON", and that it goes off when theengine is started. If in doubt, consult your nearest Hyundai authorised repairer.
NOTE: It is recommended that water accumu- lated in the fuel filter should be removedby an authorized Hyundai authorised re-pairer. WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any water drained out in this manner, be-cause the fuel mixed in the water mightbe ignited and result in a fire.
G300B02FC
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumu-lated in the fuel filter. If this occurs, remove thewater as described.
G300A01B-GAT REMOVAL OF WATER FROM THE FUEL FILTER (Diesel engine)
G300A02FC