2005 Hyundai Matrix Drive belt

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 YF010A2-E
SCHEDULED MAINTENANCE In order to ensure continued reliability, safety and longevity, regular maintenance performed at the intervals specified is essential. The maintenance
intervals specified are based both on time elapsed and mileage covered since the previous maintenance service was performed. However, under severe operating conditions, certain scheduled operations should be performed at shorter intervals.
Regular maintenance should be entrusted to Hyundai authorised repairer who is best able to provide the expertise required to ensure optimum
operational performance.
In addition the use of Hyundai replacement parts and service consumables will ensure that the original build quality, operation al performance and
safety are maintained.
F030B04E-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
Note : (1) FOR EVERY 60,000 MILES OR 48 MONTHS WHICHEVER OCCURS FIRST : "I" ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.8 DOHC)
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1,000 MONTHS
R
I I
R R
R
I
R I I
R
I
R I
R R
R
I I I
R
II
R R
R
I I
See Note (1)

VEHICLE MAINTENANCE REQUIREMENTS 5-3
F030D01FC-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)
ENGINE OIL & FILTER (API Class: CH-4 or ABOVE) See Note(1)
(ACEA Class: B4 or ABOVE)
AIR CLEANER FILTERFUEL FILTER CARTRIDGETIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON) ALTERNATOR VACUUM PUMPALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 2 34 5 67 8 60 72
R R R R I I I50 60
R I I I I40 48
R I
R
II I I30 36
R R
I I I20 24R I
R
II I I
1012
R I I I IMILES X 1,000 MONTHS70 84
R I
R I I I
Note : (1) ON A DAILY BASIS, WHENEVER THE VEHICLE IS REFUELLED OR BEFORE STARTING A LONG TRIP :"I"

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 6ZF060D2-A
o Fuel lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connec- tions for leakage and damage. Replace anydamaged or leaking parts immediately.
WARNING (Diesel only): Never work on injection system with en-gine running or within 30 seconds aftershutting off engine. High pressure pump,rail, injectors and high pressure pipes aresubject to high pressure even after theengine stopped. The fuel jet produced byfuel leaks may cause serious injury, if itcontacts the body. People using pace-makers should ensure that they keep adistance of 30cm from the ECU or wiringharness within the engine room whilstengine is running, since the high currentsin the Common Rail system produce con-siderable magnetic fields. 6ZF060E1-A
o Timing Belt Replace timimg belt and inspect all associated parts related for damage and deformation.Replace any damaged parts immediately. 6ZF060G1-A
o Vapour Hose and Fuel Filler Cap The vapour hose and fuel filler cap should be inspected at those intervals specified in themaintenance schedule. Make sure that a newvapour hose or fuel filler cap is correctlyreplaced. 6ZF060F1-A
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abra-sions, and excessive swelling indicate dete-rioration. Particular attention should be paid toexamining those hose surfaces nearest tohigh heat sources, such as the exhaustmanifold.Inspect the hose routing to assure that thehoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechani-cal wear. Inspect all hose connections, suchas clamps and couplings, to make sure theyare secure, and that no leaks are present.Hoses should be replaced immediately if thereis any evidence of deterioration or damage.
6ZF060A1-A
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
6ZF060M1-A
o Engine Oil and Filter The engine oil and filter should be changed at
the intervals specified in the maintenance schedule. If the car is being driven in severeconditions, more frequent oil and filter changesare required.
6ZF060B1-A
o Drive Belts Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil contaminationand replace if necessary. Drive belts shouldbe checked periodically for proper tensionand adjusted as necessary.
6ZF060C1-A
o Fuel Filter A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replace-ment more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections.

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 6ZF070P1-A
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replaceany damaged parts and, if necessary, repackthe grease. 6ZF070Q1-A
o Air conditioning Refrigerant Check the air conditioning lines and connec- tions for leakage and damage. Check airconditioning performance according to therelevant shop manual if necessary.
6ZF070L1-A
o Suspension Mounting Bolts Check the suspension connections for loose-
ness or damage. Retighten to the specifiedtorque. 6ZF070M1-A
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for dete-rioration, cracks, or damage. Replace anydamaged parts. 6ZF070N1-A
o Power Steering Pump, Belt and Hoses Check the power steering pump and hoses for leakage and damage. Replace any dam-aged or leaking parts immediately. Inspect thepower steering belt for evidence of cuts,cracks, excessive wear, oil contaminationand proper tension. Replace or adjust it ifnecessary.

OWNER MAINTENANCE
6-4 SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle. G030B02O-EAT
Recommended Oil
1. Petrol engine
G030B01FC
The engine oil quality should meet the follow- ing classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected accord- ing to the operating environment of the engineby means of the table shown above. Theengine oil recommendations are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of en-gine oil additives may result in invalidation ofthe vehicle warranty.

OWNER MAINTENANCE
6-18 SG140C1-E
Checking the Refrigerant
1. Start the engine and run at idle for several minutes with the refrigeration system run- ning at the coldest setting.
2. Open the bonnet and inspect the sight glass on the top of the receiver dryer.
3. If the refrigerant charge is insufficient, a flow of bubbles will be observed through the sightglass.
4. If the refrigerant charge is satisfactory, no bubbles will be observed through the sightglass.
CAUTION: Running the air conditioning system with a low refrigerant level may damage the com-pressor. SG140D1-E
Off Season Maintenance The air conditioning must be run for ten minutes or so weekly during periods when the systemwould not normally be used to ensure that thecompressor and seals are lubricated. If thisprecaution is not observed the compressor sealsmay become stuck to the compressor shaft anddamaged when the system is next used result-ing in a loss of refrigerant and damage to thecompressor.
SG140B1-E
Compressor Drive Belt
The air conditioning compressor drive belt
should be checked to ensure freedom fromdamage or excessive wear and correct ten-sion. The belt tension is correct when the beltdeflects by about 0.3 inches (8 mm) when aforce of 98 N is applied to the belt halfwaybetween the compressor and crankshaftpulleys.
Adjustment of the belt should be entrusted to
a Hyundai authorised repairer.
SG140A1-E
AIR CONDITIONING SYSTEM
MAINTENANCE
Condenser Ensure that the condenser is periodicallyinspected and that accumulations of dirt, deadinsects and leaves etc, are removed to ensurethat the efficiency of the system is not impaired.Care must be exercised to ensure that thecondenser fins are not damaged during clean-ing.
G140D01A
A/C
CRANK PULLEY
TENSION PULLEY0.315 in. (8mm)

OWNER MAINTENANCE
6-20 SG200A1-E
FUSIBLE LINKS
AS60310A
Bad
Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai authorised repairerbefore a replacement link is fitted. WARNING: Under no circumstances should a fusible link be replaced with anything other than anew link of the same rating. The use ofhigher rated links or other means of con-necting the circuit will create a potential firehazard.
G190B01TB-GAT
DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection,belts should be examined for cracks, wear,fraying or other evidence of deterioration andreplaced if necessary.Belt routing should also be checked to be surethere is no interference between the belts andother parts of the engine.G190B01FC
Auto tensioner Pulley Powersteeringpump
A/C comp.
Alternator
SG190A1-E
DRIVE BELTS (Petrol Engine)
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1 ~ 6 mm)
The various engine drive belts must be checked for condition, tension and freedomfrom damage and excessive wear. The ten-sion of a new belt must be checked after thirtyminutes running following fitment of the newbelt to allow for the initial belt stretch.

INDEX10-1
A ACCESSORY TRAY
........................................................................ 1-50
AIR CONDITIONING SWITCH ........................................................ 1-60
AIR CONDITIONING SYSTEM MAINTENANCE ...........................6-18
AIR CLEANER ELEMENT REPLACEMENT ..................................6-12
ANTENNA ......................................................................................... 1-64
ANTI-THEFT ALARM SYSTEM .... .......................................... 1-5 ~ 1-7
AUTO FUEL CUT SWITCH ............................................................. 1-53
AUTOMATIC TRANSAXLE ............................................................... 2-6
AUTOMATIC TRANSAXLE FLUID ................................................ 6-14
B BATTERY MAINTENANCE ............................................................. 6-21
BEFORE STARTING THE ENGINE ................................................. 2-2
BLEEDING THE FUEL SYSTEM ....................................................6-23
BONNET RELEASE ......................................................................... 1-51
BRAKE PEDAL FREEPLAY .................................... ........................ 6-19
BRAKE TRACTION CONTROL SYSTEM ................... ................... 2-10
BRAKE SYSTEM CHECKING ........................................................ 6-16CCARE OF SEAT
BELTS ................................................................. 1-14
CARGO AREA COVER ................................................................... 1-53
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............. 7-1
CENTRE VENTILATOR ................................................................... 1-55
CENTRAL DOOR LOCKS ................................................................. 1-5
CHANGING A FLAT TYRE ............................................................... 3-4
CHECKING THE CLUTCH FLUID.................................................. 6-17
CHILD-PROOF REAR DOOR LOCK ................................................ 1-4
CHILD RESTRAINT SYSTEM ............................................. 1-17 ~ 1-22
CIGAR LIGHTER ............................................................................. 1-42
CLUTCH PEDAL FREEPLAY ......................................................... 6-19
COMBINATION IGNITION SWITCH AND STEERING LOCK ........ 2-2
COOLANT TEMPERATURE GAUGE .............................................1-35
D DAILY OPERATING CHECKS .......................................................... 6-4
DIGITAL CLOCK .............................................................................. 1-42
DOOR LOCKS ................................................................................... 1-3
DOOR WINDOWS ............................................................................. 1-7 DRINK HOLDER .............................................................................. 1-43
DRIVE BELTS .................................................................................. 6-20
DRIVING FOR ECONOMY ............................................................. 2-11
JK000A1-A 10. INDEX
10